Universal Trial for Lateral Cages with Adjustable Angulation

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Solution Overview

Problem

Conventional trial systems for lateral spine surgeries are limited in adjusting and measuring the angle of trial insertion, particularly in posterior approach surgeries, leading to inefficiencies and increased costs due to the need for multiple specialized instruments.

Innovation Solution

Development of continuously adjustable trials that allow for flexible angulation within single or multi-planes, enabling precise measurement and adaptation to patient anatomy and surgical preferences, using mechanisms like pivoting heads and universal joints with incremental measurement and locking features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple specialized trial systems are developed for different lateral approaches, then each approach can be optimized for its specific angle, but the number of surgical instruments increases and overall procedure cost increases

Engineering Contradiction:
Improveapproach optimizationVSAvoidnumber of instruments
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The trial system incorporates a universal adjustment mechanism that allows a single trial to be used for multiple lateral approaches by enabling continuous angle adjustment. The trial head can be rotated to various angles and locked in place, allowing one instrument to replace multiple specialized trials for different approaches (direct lateral, anterior-lateral, superior/inferior lateral).

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The trial system transitions from fixed-angle designs to a dynamic, continuously adjustable angle system. The trial head can be rotated through a full range of motion and locked at any desired angle, providing adaptability for different surgical approaches while maintaining the reliability of optimized angular positioning for each approach type.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If fixed-angle trials are used for specific lateral approaches, then the trial angle is predetermined and simplified, but the ability to adapt to patient anatomy and surgical preferences is limited

Engineering Contradiction:
Improvetrial angle determinationVSAvoidadaptation to patient anatomy
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The trial system incorporates a dynamic adjustment mechanism that allows the trial head angle to be continuously modified during the surgical procedure. The surgeon can rotate the trial head to various angles and lock it in place, enabling real-time adaptation to patient anatomy and surgical preferences while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If conventional trial systems are used without angle measurement capability, then the device structure remains simple, but the ability to measure and ensure consistent insertion angle is lost

Engineering Contradiction:
Improvemeasurement mechanismVSAvoidinsertion angle measurement
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The trial system incorporates radiopaque markers or indicators that can be visualized on fluoroscopic or radiographic imaging. These markers provide visual feedback about the trial's angular orientation, allowing the surgeon to measure and verify the insertion angle without adding complex mechanical measurement devices. The markers appear as distinct radiopaque features on imaging that can be used to determine angular positioning.

Inventive Principle:
Principle #32Color changes

4Adaptability or versatility

If adjustable trials with multiple adjustment mechanisms are developed, then flexibility and adaptability are improved, but the device complexity and surgical complexity increase

Engineering Contradiction:
Improveflexibility in angulationVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The trial system uses a simple rotational mechanism that allows the trial head to be rotated to various angles and locked in place. This single-degree-of-freedom adjustment provides the necessary flexibility for different lateral approaches without introducing multiple complex adjustment mechanisms. The rotation and lock function achieves adaptability while maintaining relatively simple device and surgical complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11369490B2Universal trial for lateral cages
Publication Date: 2022.06.28 DEPUY SYNTHES PROD INC
  • US11369490B2 patent drawing
  • US11369490B2 patent drawing
  • US11369490B2 patent drawing

AI summary

A method of trialing an intervertebral disc space, comprising the steps of :a) creating the disc space,b) inserting a trial into the disc space, the trial having i) a distal head having an upper surface and a lower surface connected by a pair of side walls, the side walls defining planes, and ii) a proximal rod,wherein the head and rod form an obtuse angle, andwherein the rod extends through at least one of the planes defined by the side walls of the head.