Unloading Device Telescopic Dowel Bar Display Screen Disassembly

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Solution Overview

Problem

Existing display screen unloading methods often damage lamp beads due to the use of strong magnetic tools and are cumbersome, requiring heavy and inconvenient tools for disassembly.

Innovation Solution

An unloading device with a driving mechanism and telescopic dowel bars with inclined surfaces that separate the display screen from its frame, reducing the need for magnetic tools and facilitating easy disassembly by creating a gap between components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a magnetic auxiliary screen disassembly tool is used to disassemble the display screen, then the magnet adsorption force between the display screen and the frame can be offset, but the lamp beads of the display screen are damaged by the magnetic auxiliary screen disassembly tool

Engineering Contradiction:
Improveintegrity of lamp beadsVSAvoidmagnetic field damage to lamp beads
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the magnetic components from the disassembly tool and places them only on the display screen and frame. The disassembly tool itself becomes non-magnetic, eliminating the harmful magnetic field effect on lamp beads while maintaining the magnetic adsorption mechanism for holding components during assembly and disassembly

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a non-magnetic disassembly tool as an intermediary that interfaces with the magnetic components on the display screen and frame. This mediator allows mechanical disassembly operations without introducing additional magnetic fields that could damage the lamp beads

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a magnetic auxiliary screen disassembly tool is used to disassemble the display screen, then the display screen can be disassembled from the frame, but the magnetic auxiliary screen disassembly tool has a heavier weight and is not convenient to operate

Engineering Contradiction:
Improveconvenience of disassembly operationVSAvoidweight of disassembly tool
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent extracts the magnetic components from the disassembly tool, leaving only the structural framework. This reduces the weight of the disassembly tool by removing the heavy magnetic elements, making it more convenient to operate while the magnetic function is provided by the components already present on the display screen and frame

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The magnetic components on the display screen and frame serve their dual purpose: providing magnetic adsorption during assembly and creating the magnetic field interaction during disassembly. This eliminates the need for a heavy magnetic tool, as the system's own components perform the disassembly function

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for safe and efficient disassembly of display screens, reducing damage to lamp beads and simplifying the process, while being cost-effective and easy to use.

Implementation Method 1

the inclined surface of the dowel bar abuts with and moves along the second component, so as to separate the first component from the second component

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

both the frame and the display screen are provided with a magnet, and the two are adsorbed by the magnets

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS10713979B2Unloading device and self-unloading display device
Publication Date: 2020.07.14 ROE VISUAL CO LTD
  • US10713979B2 patent drawing
  • US10713979B2 patent drawing
  • US10713979B2 patent drawing

AI summary

The present invention discloses an unloading device and a self-unloading display device having a first component or a second component cooperatively installed, the first and the second component respectively have a cooperative installation surface, the cooperative installation surface of the first component is provided with at least one unloading device; the unloading device comprises a driving device and a pushing mechanism; the pushing mechanism is connected to a driving device in a transmission way, the pushing mechanism has at least a set of telescopic dowel bars, an end part of the dowel bar is an inclined surface, a small end formed by the inclined surface is arranged close to the cooperative installation surface of the first component; the driving device drives the dowel bar to move along the cooperative installation surface of the first component, the inclined surface of the dowel bar abuts with and moves along the second component.