Unlocking Bracket for RJ45 Connectors in Tight Spaces

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Solution Overview

Problem

In wiring systems, particularly with RJ45 connectors, space constraints often prevent the pressing of locking clips, making it difficult to disconnect cable connectors.

Innovation Solution

An unlocking bracket with a fastener and unlocking member, featuring a cantilever and unlocking block, allows for easy insertion and removal of connectors by rotating the unlocking block to lift the locking clip, facilitating connector disconnection without requiring manual pressing of the clip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If space is limited in the chassis, then the connector can be installed in compact areas, but the locking clip cannot be pressed manually to disconnect the connector

Engineering Contradiction:
Improveinstallation spaceVSAvoidconnector disconnection
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent introduces an unlocking bracket as an intermediary tool that bridges the gap between the limited space constraint and the need to operate the locking clip. The bracket includes a support rod that abuts the connector and a cantilever with an unlocking block that interacts with the locking clip, enabling disconnection without direct manual pressing in tight spaces

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The unlocking bracket transforms the operation from a direct linear pressing action to a rotational motion around a support rod axis. By changing the dimension of motion from linear to rotational, the operator can apply force through a lever arm that overcomes the space limitation and successfully actuates the locking clip

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a locking clip is used to secure the connector, then the connector connection is reliable, but the connector cannot be disconnected without pressing the locking clip

Engineering Contradiction:
Improveconnector connectionVSAvoidconnector disconnection
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The unlocking bracket serves as a mediator between the operator and the locking clip. The cantilever structure with unlocking block translates rotational input into the linear or rotational motion needed to release the locking clip, maintaining connection reliability while enabling easy disconnection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system transitions from a static locked state to an unlocked state through dynamic rotational motion of the cantilever. The unlocking block dynamically interacts with the locking clip during rotation, allowing the connector to be disconnected without requiring direct manual manipulation of the clip itself

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and efficient unlocking of RJ45 connectors in limited spaces by rotating the unlocking member to lift the locking clip, ensuring easy operation and connector removal.

Implementation Method 1

The cantilever 21 is rotationally provided on the fixing case 12. The unlocking block 22 resists a locking clip 2101. The cantilever 21 drives the unlocking block 22 to rotate to push the locking clip 2101.

Methodology Applied
Scientific EffectRotational motion:

Data Source

PatentUS11258201B2Unlocking bracket of connector
Publication Date: 2022.02.22 FULIAN PRESION ELECTRONICS (TIANJIN) CO LTD
  • US11258201B2 patent drawing
  • US11258201B2 patent drawing
  • US11258201B2 patent drawing

AI summary

An unlocking bracket includes a fastener and an unlocking member. The fastener includes a fixing case and a support rod provided on the fixing case. The support rod is configured to bear on a connector. The fixing case is configured to sleeve on the connector. The unlocking member includes a cantilever and an unlocking block. The cantilever is configured to be rotationally mounted on the fixing case. The unlocking block is configured to abut a locking clip of the connector. The cantilever is configured to drive the unlocking block to rotate to push a locking clip of the connector.