Unsaturated Aldehyde Synthesis via Acid-Catalyzed Rearrangement

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Solution Overview

Problem

Existing methodologies for accessing unsaturated aldehydes suffer from low selectivity and yield, and often require multiple steps.

Innovation Solution

A process involving the treatment of tetrahydrofuran-2-ol or tetrahydro-2H-pyran-2-ol derivatives, obtained via hydroformylation, with an acid in the presence of a polyol or an alpha hydroxy carboxylic acid to achieve high yield and selectivity in preparing compound of formula (I).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If existing methodologies are used to access unsaturated aldehydes, then the synthesis can be performed, but the selectivity and yield are low and multiple steps are required

Engineering Contradiction:
ImproveyieldVSAvoidselectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical parameters by introducing a polyol or alpha-hydroxy carboxylic acid as a catalyst in the rearrangement reaction. This parameter change transforms the reaction pathway to achieve high selectivity for unsaturated aldehydes while maintaining high yield, resolving the contradiction between productivity and manufacturing precision

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a polyol or alpha-hydroxy carboxylic acid as an intermediary substance that mediates the rearrangement reaction of the hydroformylation product. This intermediary enables the transformation to proceed with high selectivity and yield in a single step, eliminating the need for multiple steps while improving both productivity and manufacturing precision

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If existing methodologies are used to access unsaturated aldehydes, then the synthesis can be performed, but multiple steps are required

Engineering Contradiction:
Improvenumber of stepsVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent merges the hydroformylation reaction and the rearrangement reaction into a single integrated process. By performing the rearrangement in situ using a polyol or alpha-hydroxy carboxylic acid catalyst, the process reduces multiple steps into one, improving productivity while maintaining ease of manufacture through a streamlined procedure

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process provides a high-yield and high-selectivity route to compound of formula (I), which can be easily converted into the corresponding aldehyde, offering an efficient and streamlined synthesis.

Implementation Method 1

treating a tetrahydrofuran-2-ol or tetrahydro-2H-pyran-2-ol derivative, obtained via hydroformylation, with an acid in the presence of a polyol or an alpha hydroxy carboxylic acid

Methodology Applied
Scientific EffectAcid catalysis: Catalysis

Implementation Method 2

there is no report of such a rearrangement as disclosed in the present invention

Methodology Applied
Scientific EffectRearrangement reaction: Chemical Bonding

Implementation Method 3

by the hydroformylation of a compound of formula (VI) in a presence of a hydroformylation catalyst comprising a bidentate phosphorous ligand and optionally an alcohol or a polyol

Methodology Applied
Scientific EffectHydroformylation: Catalysis

Data Source

PatentUS20250171390A1Process for preparing unsaturated aldehydes
Publication Date: 2025.05.29 FIRMENICH SA
  • US20250171390A1 patent drawing
  • US20250171390A1 patent drawing
  • US20250171390A1 patent drawing

AI summary

Disclosed herein is a process for preparing a compound of formula (I) starting from a compound of formula (II). Also disclosed herein are a process to prepare a compound of formula (II) and the compound of formula (II).