Unsaturated Cyclic Ester Carbonate Electrolyte for Silicon Anode Stability

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Solution Overview

Problem

Current secondary batteries face challenges in achieving superior battery characteristics, such as high energy density and long cycle life, especially when using high-reactive metal-based anode materials, due to decomposition reactions during charge and discharge cycles.

Innovation Solution

Incorporating an unsaturated cyclic ester carbonate in the electrolytic solution, specifically represented by Formula (1), which improves the chemical stability and reduces decomposition reactions, thereby enhancing battery performance when used with metal-based anode materials like Si and Sn.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-reactive metal-based anode materials (Si, Sn) are used to increase energy density, then battery capacity is improved, but decomposition reactions occur during charge and discharge cycles reducing battery life

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery cycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces an unsaturated cyclic ester carbonate as an intermediary substance in the electrolytic solution. This additive acts as a mediator between the high-reactive metal-based anode materials and the electrolyte, suppressing decomposition reactions by forming a stable interface layer that prevents direct harmful interactions while allowing ion transport.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical composition parameters of the electrolytic solution by incorporating unsaturated cyclic ester carbonate with specific molecular structure characteristics (one or more carbon-carbon unsaturated bonds). This parameter change in the electrolyte composition fundamentally alters the electrochemical stability and suppression of decomposition reactions at the anode interface.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional electrolytic solution composition is used, then battery manufacturing is simple, but decomposition reactions occur at high voltage charging reducing battery performance

Engineering Contradiction:
Improveelectrolytic solution preparationVSAvoidbattery performance at high voltage
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates a composite electrolytic solution system by combining conventional electrolyte components with unsaturated cyclic ester carbonate additive. This composite approach integrates the beneficial properties of traditional electrolytes with the stabilizing effects of the unsaturated cyclic ester carbonate, achieving both ease of manufacture and improved high-voltage performance.

Inventive Principle:
Principle #40Composite materials

3Reliability

If cyclic ester carbonate with carbon-carbon unsaturated bonds is added to suppress decomposition, then battery reliability is improved, but electrolytic solution composition complexity increases

Engineering Contradiction:
Improvebattery cycle retentionVSAvoidelectrolytic solution composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies partial action by using a small but effective amount of unsaturated cyclic ester carbonate additive in the electrolytic solution. Rather than completely reformulating the electrolyte system, this approach introduces just enough of the stabilizing component to suppress decomposition reactions and improve cycle retention, minimizing composition complexity while achieving reliability improvements.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of unsaturated cyclic ester carbonate in the electrolytic solution significantly improves battery characteristics by reducing decomposition reactions, leading to higher cycle retention and conservation retention ratios, especially when the anode active material is a high-reactive metal-based material, and maintains performance across various temperature conditions.

Implementation Method 1

improves the chemical stability and reduces decomposition reactions

Methodology Applied
Scientific EffectChemical stability:

Implementation Method 2

The electrolytic solution contains a solvent and an electrolyte salt. The electrolytic solution functioning as a medium for a charge and discharge reaction

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS10541449B2Secondary battery, battery pack, electric vehicle, electric power storage system, electric power tool, and electronic apparatus
Publication Date: 2020.01.21 MURATA MFG CO LTD
  • US10541449B2 patent drawing
  • US10541449B2 patent drawing
  • US10541449B2 patent drawing

AI summary

A secondary battery includes: a cathode; an anode; and an electrolytic solution. The anode includes a material including Si, Sn, or both as constituent elements. The electrolytic solution includes an unsaturated cyclic ester carbonate represented by the following Formula (1),where X is a divalent group in which m-number of >C═CR1-R2 and n-number of >CR3R4 are bonded in any order; each of R1 to R4 is one of a hydrogen group, a halogen group, a monovalent hydrocarbon group, a monovalent halogenated hydrocarbon group, a monovalent oxygen-containing hydrocarbon group, and a monovalent halogenated oxygen-containing hydrocarbon group; any two or more of the R1 to the R4 are allowed to be bonded to one another; and m and n satisfy m≥1 and n≥0.