Unsynchronized DC-DC Converters for Stable Output Voltage

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Solution Overview

Problem

Existing DC-DC converters face challenges in providing stable output voltage when multiple converters are used in parallel, leading to output voltage instability and increased costs due to the need for synchronization and additional logic, which complicates the design and increases the overall cost.

Innovation Solution

The system employs multiple switched-mode DC-DC converters with different switching rates, where one converter operates at a faster rate than the other, and they are mutually unsynchronized, allowing for efficient operation and reduced output voltage oscillation by adjusting switching rates and voltage threshold levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple DC-DC converters are used in parallel to increase current capacity, then the current supply capability is improved, but output voltage instability occurs due to synchronization issues between converters

Engineering Contradiction:
Improvecurrent supply capabilityVSAvoidoutput voltage stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent applies periodic action by operating multiple DC-DC converters at different switching frequencies (e.g., first converter at frequency f, second converter at frequency 2f or 3f). This creates a hierarchical periodic structure where the faster converter operates in a sub-harmonic relationship with the slower converter, allowing both to contribute to current supply while maintaining voltage stability through frequency differentiation rather than synchronization.

Inventive Principle:
Principle #19Periodic action

2Stability of the object's composition

If synchronization logic is added to maintain output voltage stability, then voltage stability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidsynchronization logic complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent implements self-service by designing a control mechanism where each converter automatically adjusts its operation based on feedback from the common output voltage. The control circuit monitors the output voltage and autonomously modulates the switching duty cycles of individual converters without requiring external synchronization signals or complex coordination logic between converters, thereby maintaining stability while minimizing added complexity.

Inventive Principle:
Principle #25Self-service

3Speed

If switching frequency is increased to respond quickly to load changes, then response speed is improved, but output voltage oscillation increases

Engineering Contradiction:
Improveresponse speed to load changesVSAvoidoutput voltage oscillation
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent segments the switching operation into multiple hierarchical levels by using converters operating at different frequencies. The slower converter provides coarse-grained power delivery with larger switching periods, while the faster converter provides fine-grained adjustments with smaller switching periods. This segmentation allows the system to respond quickly to load changes through the faster converter without the oscillation issues that would result from a single high-frequency converter, as the slower converter's larger time constants naturally filter high-frequency oscillations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes the output voltage by ensuring that the faster converter reacts quickly to changes, preventing oscillation and maintaining stable voltage levels, even when the load exceeds the initial converter's capacity, thus reducing the need for additional logic and synchronization.

Implementation Method 1

controlling a switch that may be closed to selectively allow the provision of input power (from the DC power supply) to storing the input energy temporarily in an energy storage component (such as an inductor and/or a capacitor) that releases that energy to the output of the DC to DC converter at a different level

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

storing the input energy temporarily in an energy storage component (such as an inductor and/or a capacitor) that releases that energy to the output

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9653989B2Suppying an output voltage using unsynchronized direct current to direct current converters
Publication Date: 2017.05.16 DSP GROUP
  • US9653989B2 patent drawing
  • US9653989B2 patent drawing
  • US9653989B2 patent drawing

AI summary

A system that may include a first direct current to direct current (DC) converter that is arranged to determine at a first determination rate whether to alter a parameter of operation of the first DC to DC converter and to selectively alter the parameter of operation of operation of the first DC to DC converter in response to the determination; and a second switched-mode DC to DC converter that is arranged to determine at a second determination rate whether to alter the parameter of operation of the second DC to DC converter and to selectively alter the parameter of operation of operation of the second DC to DC converter in response to the determination. The second determination rate is higher by at least a factor of two than the first determination rate. The first and second DC to DC converters are mutually unsynchronized.