Untethered Motion Simulator Frame With 360° Attitude Control

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Solution Overview

Problem

Existing motion platforms are limited to a maximum of ±25 degrees in rotational axes, hindering the realism and immersiveness of simulated experiences.

Innovation Solution

A motion simulator system with a hemispherical base and an untethered movable frame that allows for unlimited 360-degree motion in all three rotational degrees of freedom, utilizing an internal actuator system with momentum devices like control moment gyroscopes (CMGs) and low-friction interfaces such as transfer bearings to achieve precise attitude control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional linear or rotary actuators are used to achieve six degrees of freedom, then the platform can provide three rotational and three translational degrees of freedom, but the rotational motion is limited to a maximum of ±25 degrees

Engineering Contradiction:
Improverange of rotational motionVSAvoidactuator system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces conventional linear or rotary actuators with a reaction wheel system that uses conservation of angular momentum to achieve rotational motion. This substitution allows for unlimited rotational range while reducing mechanical complexity, as the reaction wheels can rotate freely without the mechanical constraints of traditional actuators.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental operating parameter from limited angular displacement (±25 degrees) to continuous angular momentum exchange. By using reaction wheels that can rotate 360 degrees and exchange angular momentum with the platform, the system achieves unlimited rotational range while maintaining control through momentum management rather than mechanical positioning.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the rotational motion range is extended beyond ±25 degrees, then the realism and immersiveness of simulated experience improves, but the mechanical constraints and friction from conventional actuators increase

Engineering Contradiction:
Improvesimulation realismVSAvoidenergy loss to friction
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent replaces friction-prone mechanical actuator systems with a reaction wheel system that operates on conservation of angular momentum. This substitution dramatically reduces energy loss to friction, as the reaction wheels rotate on low-friction bearings and transfer momentum through controlled acceleration and deceleration rather than continuous mechanical force application.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs periodic acceleration and deceleration of reaction wheels to achieve continuous rotational motion. By periodically changing the spin rate of reaction wheels, the system can induce rotational movement in the platform without continuous mechanical force, reducing energy loss and allowing for extended rotational ranges that enhance simulation realism.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If unlimited 360-degree rotational motion is implemented using reaction wheels, then full rotational freedom is achieved, but the system requires precise momentum control and attitude management

Engineering Contradiction:
Improverotational freedomVSAvoidattitude control precision
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements feedback control systems that continuously monitor the attitude and momentum state of the platform and reaction wheels. Sensors detect the current orientation and angular velocity, and this information is fed back to the control system, which adjusts reaction wheel speeds to achieve and maintain the desired attitude, ensuring precise control despite the unlimited rotational freedom.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces mechanical position-sensing systems with momentum-based sensing and control. Instead of using encoders or mechanical position sensors limited to small ranges, the system uses angular momentum conservation and gyroscopic effects to detect and control attitude, enabling precise measurement and control over full 360-degree rotations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables highly immersive and realistic simulations with full 360-degree rotational motion, synchronized with virtual reality systems, providing precise position, velocity, and acceleration control.

Implementation Method 1

An internal actuator system can be coupled to the movable frame and comprise a plurality of momentum devices that can collectively generate controllable torque vectors that can selectively induce rotation of the frame in three rotational degrees of freedom

Methodology Applied
Scientific EffectAngular momentum: Angular Momentum

Implementation Method 2

low-friction interfaces such as transfer bearings

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12548461B2Untethered motion simulator systems and methods thereof
Publication Date: 2026.02.10 GIMBAL INNOVATIONS INC
  • US12548461B2 patent drawing
  • US12548461B2 patent drawing
  • US12548461B2 patent drawing

AI summary

A motion simulator system is disclosed that includes a freely rotatable movable frame supported by, but unattached to, a hemispherical base. The movable frame comprises a spherical enclosure constructed from rigid, lightweight materials such as composite materials or interlocking panels, providing unlimited 360-degree rotation in all three rotational degrees of freedom (pitch, roll, and yaw). An internal actuator system coupled to the movable frame controls attitude positioning while the center of rotation remains substantially fixed relative to the base. Low friction engagement between the movable frame and base is achieved through transfer bearings integrated into the base's outer surface or by pressure-vented air cushions. The system enables smooth, continuous rotation of the untethered movable frame for enhanced motion simulation applications.