User-Upgradeable Load Control Network with Modular Backplates

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Solution Overview

Problem

Existing electrical wiring systems in buildings are difficult and costly to modify, and traditional switches and outlets are limited in their ability to control lighting elements and require reliance on existing wiring, making it challenging to upgrade or replace electrical components safely and efficiently.

Innovation Solution

A user-upgradeable load control network is implemented using modular device control assemblies that can be interchanged in backplates mounted to electrical junction boxes, allowing for customizable control of electrical loads through a networked system with occupancy detection and communication capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional electrical wiring systems are modified to upgrade switches or outlets, then the functionality and control capabilities can be improved, but the difficulty and cost of modification increase significantly

Engineering Contradiction:
Improvecontrol capabilitiesVSAvoidmodification difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The electrical control system is divided into modular components: a permanent backplate that remains installed in the electrical junction box and connects to existing wiring, and interchangeable device modules that can be easily swapped. This segmentation allows the complex wiring system to be separated from the user-upgradeable control devices, enabling functionality improvements without requiring difficult wiring modifications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The backplate serves as an intermediary component between the fixed electrical wiring infrastructure and the interchangeable device modules. It provides standardized electrical connections and mounting interfaces, allowing different device modules to be easily attached and detached without modifying the underlying wiring system. This intermediary enables easy upgrades while maintaining compatibility with existing electrical infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If existing wiring systems are altered to add new control features, then the versatility of electrical components can be enhanced, but the cost and complexity of installation increase

Engineering Contradiction:
Improveelectrical component functionalityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The backplate is designed as a universal mounting and connection platform that can accommodate multiple types of device modules (switches, outlets, smart devices, occupancy sensors, etc.). The standardized interface allows a single backplate installation to support various functionalities through interchangeable modules, eliminating the need for separate wiring modifications for each device type and reducing overall installation complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If electrical switches and outlets are replaced to improve control capabilities, then the ability to control lighting elements can be enhanced, but safety risks and uncertainty regarding proper wiring configurations increase

Engineering Contradiction:
Improvecontrol functionalityVSAvoidsafety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The backplate is pre-installed by a professional electrician during the initial setup, with all wiring connections properly established before the user ever interacts with the system. This preliminary professional installation ensures safety and correctness of electrical connections, while subsequent user replacements of device modules occur without requiring users to handle wiring, thereby maintaining safety while enabling easy upgrades.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10699131B2User-upgradeable load control network
Publication Date: 2020.06.30 DEAKO INC
  • US10699131B2 patent drawing
  • US10699131B2 patent drawing
  • US10699131B2 patent drawing

AI summary

A method for installing a user-upgradeable load control network includes mounting backplates to electrical junction boxes throughout a building, where at least some backplates include a cavity to interchangeably accept device control assemblies, electrical contacts, and a translatable cover to shield the electrical contacts from the cavity when translated to a closed position and to expose the electrical contacts to inserted device control assemblies. The method may further include connecting the electrical contacts to electrical loads throughout the building. The method may further include installing device control assemblies into the backplates by inserting the one or more device control assemblies and translating the respective covers to the open positions. Further, an installed device control assembly is upgradeable by translating the cover to the closed position, removing the installed device control assembly, inserting device control assembly, and translating the cover to the open position.