Upright MIM Capacitor Layout for Higher Capacitance in Less Area

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Solution Overview

Problem

Conventional Metal-insulator-metal (MIM) capacitors occupy large surface areas on semiconductor substrates, limiting capacitance and requiring complex manufacturing processes with many masks, which are costly and inefficient.

Innovation Solution

The MIM capacitors are designed with two conductors disposed upright on a semiconductor substrate and an insulator between them, simplifying the manufacturing process and reducing the number of masks needed, allowing for a more compact design and increased capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional MIM capacitor structure with vertically stacked top metal layer, insulator layer and bottom metal layer is used, then capacitance is achieved, but surface area occupied is large

Engineering Contradiction:
ImprovecapacitanceVSAvoidsurface area occupied
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from a conventional vertical stacking arrangement (occupying horizontal surface area) to a side-by-side conductor configuration where conductors are disposed laterally adjacent to each other. This dimensional reconfiguration allows the capacitor to achieve comparable capacitance while occupying significantly less surface area on the semiconductor substrate, effectively moving the capacitance-generating structure into a different spatial arrangement that conserves valuable substrate real estate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds the insulator layer within the structure formed by two upright conductors, where the insulator is positioned between and surrounding portions of both conductors. This nested arrangement allows the insulating material to be efficiently utilized in three-dimensional space, creating capacitance through the lateral electric field between adjacent conductors while minimizing the footprint on the substrate surface.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If conventional MIM capacitor manufacturing process is used, then capacitor structure is formed, but number of masks required is large

Engineering Contradiction:
Improvecapacitor structure formationVSAvoidnumber of masks
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the formation of multiple capacitor components into a single unified manufacturing process. By disposing two conductors side-by-side and forming the insulator layer between them in one sequence, the process integrates what would traditionally require separate masking and deposition steps into a consolidated flow, thereby reducing the total number of masks needed while maintaining structural integrity and reliability of the capacitor.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The manufacturing process described in the patent creates a multi-functional structure where a single insulator layer serves to electrically isolate two adjacent conductors simultaneously, and where the lateral arrangement of conductors provides both capacitance function and space efficiency. This universal approach allows one set of process steps to achieve multiple objectives that would traditionally require separate dedicated processes for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If conventional MIM capacitor with vertically stacked layers is used, then capacitor is formed, but manufacturing process is complicated

Engineering Contradiction:
ImprovecapacitanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent simplifies manufacturing by adopting a lateral conductor arrangement instead of vertical stacking, which reduces the number of precise alignment steps required between multiple deposited layers. The side-by-side conductor configuration can be formed using fewer deposition and etching cycles, making the process more straightforward and easier to control while still achieving the desired capacitance values.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent extracts the essential capacitance-generating function from the complex multi-layer vertical stack and implements it through a simplified structure of two adjacent conductors with insulator material between them. This extraction removes unnecessary manufacturing complexity while preserving the core functionality, resulting in a process that is easier to execute with fewer process steps and less stringent alignment requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11855126B2Semiconductor device including metal insulator metal capacitor and method of making
Publication Date: 2023.12.26 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11855126B2 patent drawing
  • US11855126B2 patent drawing
  • US11855126B2 patent drawing

AI summary

A semiconductor device includes a substrate. The semiconductor device further includes a circuit layer over the substrate. The semiconductor device further includes a test line electrically connected to the circuit layer. The semiconductor device further includes a capacitor on the substrate. The capacitor includes a first conductor, wherein the first conductor is on a portion of the substrate exposed by the circuit layer. The capacitor further includes an insulator surrounding the first conductor.