Surface cleaning apparatus

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Solution Overview

Problem

Existing surface cleaning apparatuses require separate machines for vacuuming and extracting cleaning solutions, as they are not designed to handle large particulate matter or liquids effectively, leading to inefficiencies and increased storage needs.

Innovation Solution

A surface cleaning apparatus that operates in both vacuum and extractor modes, featuring a liquid distribution system, momentum separators, and cyclone separators to handle both dry and wet cleaning tasks, allowing for a single device to vacuum, apply, and extract cleaning solutions, with energy-efficient design and reduced footprint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate machines are used for vacuuming and extracting cleaning solutions, then each machine can be optimized for its specific function, but the user must store and manage multiple separate machines

Engineering Contradiction:
Improvecleaning functionalityVSAvoidnumber of separate machines
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines vacuum cleaning and liquid extraction functions into a single apparatus. The housing contains both a cyclone separator for particulate matter and a liquid separator for cleaning solutions, allowing the device to perform both dry and wet cleaning operations without requiring separate machines.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The apparatus is designed with universal functionality to handle both dry debris and liquid cleaning solutions through its dual separation system. The cyclone separator handles particulate matter while the liquid separator manages cleaning solutions, enabling one device to replace multiple specialized cleaning machines.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional extractors are used, then liquid extraction is effective, but large particulate matter cannot be removed requiring a separate vacuum cleaner

Engineering Contradiction:
Improveparticulate matter removalVSAvoidcleaning efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The separation system is segmented into two distinct stages: a cyclone separator for removing particulate matter and a liquid separator for extracting cleaning solutions. This segmentation allows each component to specialize in handling specific types of debris, improving overall cleaning effectiveness without requiring multiple separate devices.

Inventive Principle:
Principle #1Segmentation

3Productivity

If liquid treatment stage is positioned above solid particulate matter treatment stage, then all debris can be removed, but energy consumption increases due to lifting liquid upward

Engineering Contradiction:
Improvedebris removal completenessVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent positions the liquid separator at a lower elevation than the cyclone separator, utilizing vertical dimension arrangement to reduce energy consumption. Liquid is separated at a lower position where less energy is required to lift it, while the cyclone separator remains above to handle particulate matter, optimizing the energy efficiency of the separation process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient cleaning of surfaces with a single apparatus, reducing energy consumption and storage requirements by effectively handling both dry and wet debris and liquids, while maintaining a compact design.

Implementation Method 1

a first stage liquid separator (e.g., a momentum separator)

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

liquid requires substantially more energy to be drawn upwardly to a liquid treatment stage than entrained solid particulate matter

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 3

a second stage cyclone separator comprising a cyclone chamber

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Data Source

PatentUS10687679B2Surface cleaning apparatus
Publication Date: 2020.06.23 OMACHRON INTELLECTUAL PROPERTY INC
  • US10687679B2 patent drawing
  • US10687679B2 patent drawing
  • US10687679B2 patent drawing

AI summary

An upright surface cleaning apparatus such as an extractor has an upright section moveably mounted to a surface cleaning head. The upright section comprises a first stage liquid separator and a second stage cyclone separator, wherein the cyclone separator is positioned above and downstream from the first stage liquid separator when the upright section is in the storage position.