Three-Phase UPS Arc Extinguishing Control Circuit

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Solution Overview

Problem

Existing uninterruptible power supply devices for three phases operate unstably when configured by merely providing three single-phase devices, leading to unbalanced operation.

Innovation Solution

A continuous commercial power supply-type uninterruptible power supply device with first to third output terminals, switches without self arc extinguishing capability, power converters driven by DC power, an abnormality detector, and current detectors, controlled by a circuit to manage switches and power converters, ensuring balanced operation by extinguishing arcs and maintaining a sum of direct currents at zero when AC voltages become abnormal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If three single-phase uninterruptible power supply devices are provided to configure a three-phase device, then the device can be manufactured with simple structure, but the operation becomes unbalanced and unstable

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidoperational stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent merges three single-phase uninterruptible power supply devices into a unified three-phase system with common control circuitry and synchronized switching operations. The control circuit coordinates the switching of all three phases simultaneously, ensuring balanced operation while maintaining the manufacturing simplicity of using standard single-phase components.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If switches without self arc extinguishing capability are used, then the device structure can be simplified, but arcs in the switches cannot be extinguished quickly when AC voltage becomes abnormal

Engineering Contradiction:
Improveswitch structure simplicityVSAvoidarc extinguishing speed
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a current controller as an intermediary device that manages the switching operations of switches without self arc extinguishing capability. The controller coordinates the switching timing and monitors current flow to ensure safe operation, enabling the use of simpler switch structures while maintaining reliable arc extinguishing through controlled switching sequences.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the sum of direct currents from power converters is not controlled to zero, then the control system can be simpler, but the three-phase operation becomes unbalanced

Engineering Contradiction:
Improvecontrol system complexityVSAvoidthree-phase balance
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent implements a feedback control mechanism where the control circuit continuously monitors the sum of direct currents from the power converters and adjusts the switching commands to maintain the sum at zero. This feedback loop ensures balanced three-phase operation while providing clear control signals to the power converters, achieving stability without excessive system complexity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves stable operation of three-phase uninterruptible power supply devices by controlling switches and power converters to balance currents and extinguish arcs, ensuring continuous power supply.

Implementation Method 1

direct current (DC) power supplied from a DC power supply is converted into AC power by the power converter and supplied to the load

Methodology Applied
Scientific EffectPower conversion (DC to AC): Electromagnetic Induction

Implementation Method 2

arcs in the first to third switches are extinguished

Methodology Applied
Scientific EffectArc extinguishing: Electric Arc

Data Source

PatentUS10305322B2Uninterruptible power supply device
Publication Date: 2019.05.28 TMEIC CORP
  • US10305322B2 patent drawing
  • US10305322B2 patent drawing
  • US10305322B2 patent drawing

AI summary

When three phase AC voltages (Vi1 to Vi3) from a commercial AC power supply (51) become abnormal, a control circuit (6) of an uninterruptible power supply device provides an OFF command signal to first to third switches (1a to 1c), and causes first to third power converters (2a to 2c) to output first to third direct currents, respectively, and quickly extinguish arcs in the first to third switches (1a to 1c). On this occasion, polarities of the first to third direct currents are the same as polarities of currents (Is1 to Is3) flowing into the first to third switches (1a to 1c), respectively, and the sum of values of the first to third direct currents is 0.