Line Interactive UPS Voltage Regulation via Rectifying and Buck Circuit

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Solution Overview

Problem

Conventional line interactive UPS systems rely on automatic voltage regulators (AVRs) that are large, heavy, costly, and energy-intensive, reducing electrical energy utilization efficiency and increasing costs.

Innovation Solution

A line interactive UPS design that includes a chargeable and dischargeable device, DC/AC inverter, rectifying and buck circuits, a full-bridge inverter, and a capacitor, with a controlling method that manages voltage regulation through pulse width modulation and switching to eliminate the need for an AVR, using fewer components and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If an automatic voltage regulator (AVR) is connected to the input for mains supply to regulate output voltage, then the output voltage stability is improved, but the device size, weight, cost and energy consumption increase

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by stationary object

Solution Approach 1:

The patent removes the traditional AVR component from the system and replaces it with a rectifying and buck circuit that integrates voltage regulation functionality directly into the power conversion path. This extraction of the AVR and replacement with a more efficient circuit topology resolves the contradiction by eliminating the energy consumption and size penalties associated with conventional AVRs while maintaining voltage stability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rectifying and buck circuit performs multiple functions: it rectifies the AC input voltage and simultaneously regulates it to a stable DC level. This multi-functional approach replaces the separate AVR device, reducing overall system complexity and energy consumption while achieving the same voltage stability objective.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If an automatic voltage regulator (AVR) is connected to the input for mains supply to regulate output voltage, then the output voltage stability is improved, but the device size and weight increase

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoiddevice weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of stationary object

Solution Approach 1:

The patent combines the rectification and voltage regulation functions into a single integrated rectifying and buck circuit. This merging of functions eliminates the need for a separate AVR device and its associated heavy components, thereby reducing device weight while maintaining voltage stability through the unified circuit architecture.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If an automatic voltage regulator (AVR) is connected to the input for mains supply to regulate output voltage, then the output voltage stability is improved, but the cost increases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent extracts the AVR component from the system and replaces it with a rectifying and buck circuit that achieves voltage regulation more cost-effectively. This removal of the expensive AVR and its replacement with a simpler, more integrated circuit solution reduces manufacturing costs while maintaining the required output voltage stability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Stability of the object's composition

If an automatic voltage regulator (AVR) is connected to the input for mains supply to regulate output voltage, then the output voltage stability is improved, but the electrical energy utilization efficiency decreases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidelectrical energy utilization efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent replaces the traditional mechanical/electromagnetic AVR system with an electronic rectifying and buck circuit that operates more efficiently. This substitution eliminates the energy losses inherent in conventional AVR mechanisms while achieving the same voltage regulation objective, thereby improving electrical energy utilization efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides stable AC output with improved energy utilization efficiency, reduced costs, and avoids waveform distortion and inrush currents, making it suitable for various loads without the need for an AVR.

Implementation Method 1

a chargeable and dischargeable device

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

a DC/AC inverter, an input of which is connected across the chargeable and dischargeable device

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a rectifying circuit, an input of which is connected to an output of the DC/AC inverter

Methodology Applied
Scientific EffectRectification:

Implementation Method 4

a capacitor, the two terminals of which are connected to the input of the full-bridge inverter

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 5

a boost circuit, an output of which is connected to the input of the full-bridge inverter

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9979227B2Line interactive UPS
Publication Date: 2018.05.22 EATON INTELLIGENT POWER LTD
  • US9979227B2 patent drawing
  • US9979227B2 patent drawing
  • US9979227B2 patent drawing

AI summary

The present invention provides a line interactive UPS, which comprises an AC input, an AC output, a chargeable and dischargeable device, a DC/AC inverter, a rectifying circuit, a full-bridge inverter, a capacitor, a switch, a charger, a boost circuit and a rectifying and buck circuit. An output of the boost circuit is connected to an input of the full-bridge inverter. The rectifying and buck circuit is controlled to provide a rectified output or a rectified and voltage-decreased output. An input of the rectifying and buck circuit is connected to the AC input. The rectifying and buck circuit is operative to provide a pulsating DC to the boost circuit or the full-bridge inverter. The line interactive UPS of the present invention can provide a stable AC to the AC output and has the advantages of small size and low cost.