UPS Housing Layout for Dual-Side Cable Entry and Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing uninterruptible power supply devices face challenges in compactly allowing wire entry from both the upper and lower surfaces, leading to increased size and complexity due to the need for additional components or enlarged wiring spaces.

Innovation Solution

A compact uninterruptible power supply device design featuring a housing with openings on both the upper and lower surfaces, allowing wire entry without the need for additional components or enlarged spaces, and incorporating a fan unit for heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a wire entry board is provided separately from the board body to lead wire from the bottom plate, then wire entry from both upper and lower surfaces is enabled, but the device becomes complicated and increased in size

Engineering Contradiction:
Improvewire entry capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The board body is designed with universal wire entry capability through integrated openings in both the upper and lower plates, eliminating the need for a separate wire entry board. The board body itself performs the wire guiding function that would otherwise require an additional component, thereby reducing device complexity while maintaining adaptability for wire entry from both surfaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The wire entry function is merged into the board body structure by forming openings directly in the upper and lower plates. This integration combines the housing structure and wire entry functionality into a single unified component, removing the need for a separate wire entry board and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If a terminal is provided on the rear surface of the board body to respond to wire entry from both surfaces, then wire entry flexibility is improved, but the installation area increases due to required wiring space on the rear surface

Engineering Contradiction:
Improvewire entry flexibilityVSAvoidinstallation area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

Instead of providing wiring space on the rear surface (two-dimensional expansion), the invention utilizes the thickness dimension of the board body by forming openings in the upper and lower plates. Wires pass through these openings from opposite directions, enabling flexible wire entry without increasing the installation footprint on any single surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The wire entry function is segmented into two separate openings located in different plates (upper and lower plates) rather than concentrating all wiring space on the rear surface. This segmentation allows wires to enter from both surfaces independently without requiring additional area on the rear surface, maintaining compact installation footprint.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If a wiring space is increased to accommodate more wires and larger wire diameters, then wire entry capability is improved, but the size of the device increases

Engineering Contradiction:
Improvewire accommodation capabilityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

Instead of uniformly increasing the wiring space throughout the device, the invention provides localized openings in the upper and lower plates where wires need to enter. The wiring paths are confined to specific localized regions along the wire routing paths, allowing accommodation of various wire sizes without increasing the overall device volume.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12126215B2Uninterruptible power supply device
Publication Date: 2024.10.22 TMEIC CORP
  • US12126215B2 patent drawing
  • US12126215B2 patent drawing
  • US12126215B2 patent drawing

AI summary

An uninterruptible power supply device includes a housing having a rectangular parallelepiped shape, a plurality of units vertically stacked and accommodated in housing, and a fan unit having a plurality of fans aligned on an upper surface of housing. Each of the upper surface and the lower surface of housing is formed with an opening through which a wire is led into housing.