UPS Controller Battery Charging Path Management

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Solution Overview

Problem

Existing UPS systems consume additional power for charging batteries during peak load periods, leading to repeated charging and discharging, which decreases power efficiency and battery lifespan.

Innovation Solution

A UPS system with a controller that selectively connects or disconnects the charging path between the UPS and the battery array, managing power flow to prevent charging during peak load periods and optimize battery discharge based on electrical fees and lifespan considerations, using power switches and a diode to control power flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the UPS charges the battery during peak load periods when power is supplied from the grid, then the battery remains charged for future use, but additional power is consumed for charging reducing overall power efficiency and increasing operational costs

Engineering Contradiction:
Improvebattery charge availabilityVSAvoidpower efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the charging path connectivity based on operational conditions. The controller selectively connects or disconnects the charging path between the UPS and battery array according to whether the system is in maximum load period or not, optimizing power efficiency while ensuring battery availability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The battery is charged in advance during periods when power is not needed for maximum load operation. The controller charges the battery array when the UPS is not in maximum load period, so the battery is ready for future peak demands without consuming expensive peak period power.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If the battery is discharged during maximum load period to save electrical fees, then operational costs are reduced, but the battery is likely to be recharged at high electrical fees reducing power efficiency

Engineering Contradiction:
Improveelectrical feesVSAvoidpower efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system implements periodic charging and discharging cycles based on operational periods. The controller discharges the battery during maximum load periods when electrical fees are high, then recharges during non-peak periods when fees are lower, creating an optimized periodic pattern that reduces overall operational costs while maintaining power efficiency.

Inventive Principle:
Principle #19Periodic action

3Loss of energy

If the battery is repeatedly charged and discharged during maximum load period, then power cost management is attempted, but the battery lifespan decreases

Engineering Contradiction:
Improvepower cost managementVSAvoidbattery lifespan
Core Design Contradiction:
Loss of energyVSDuration of action of stationary object

Solution Approach 1:

The controller monitors the battery's state of charge and operational conditions to make intelligent decisions about charging and discharging. By using feedback from battery status and load period detection, the system optimizes charge/discharge cycles to manage power costs while avoiding excessive cycling that would reduce battery lifespan.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9843222B2Uninterruptible power supply system for preventing charging of batteries and method for controlling uninterruptible power supply system
Publication Date: 2017.12.12 LG CNS CO LTD
  • US9843222B2 patent drawing
  • US9843222B2 patent drawing
  • US9843222B2 patent drawing

AI summary

An uninterruptible power supply (UPS) system for preventing charging of batteries is provided. The system includes a UPS configured to supply power from a grid to a load, a battery unit configured to be charged with the power supplied from the UPS, and a controller configured to selectively supply the power from the grid to the UPS and selectively connect or disconnect a charging path between the UPS and the battery unit.