Front-Accessible UPS Module Connection Terminals

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Solution Overview

Problem

Conventional uninterruptible power supplies require a large work area for installation due to input-side and output-side connection wiring being placed on the back side of modules, making it difficult to install them near walls and increasing the space needed for installation.

Innovation Solution

The uninterruptible power supply design includes connection members that connect input-side and output-side switches of multiple modules at the front side, eliminating the need for a work area between modules and the wall, allowing for easier installation and reduced space requirements, with adjustable current capacity through parallel second connection members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If connection wiring is provided on the back side of modules, then electrical connectivity is achieved, but installation work area increases

Engineering Contradiction:
Improveelectrical connectivityVSAvoidinstallation work area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent inverts the conventional arrangement by moving connection terminals from the back side to the front side of the modules. This allows connection wiring to be accessed from the front, eliminating the need for additional work area between modules and walls, while maintaining reliable electrical connectivity through the same terminal connection mechanism

Inventive Principle:
Principle #13The other way round (Inversion)

2Volume of moving object

If modules are disposed near wall surface, then space utilization is improved, but connection wiring installation becomes difficult

Engineering Contradiction:
Improvespace utilizationVSAvoidconnection wiring installation
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

By inverting the connection terminal location from back-side to front-side, the patent enables modules to be installed close to walls while maintaining ease of connection wiring installation. The front-side accessible terminals allow wiring to be connected without requiring space between the module back and the wall

Inventive Principle:
Principle #13The other way round (Inversion)

3Area of stationary object

If connection members are disposed at front side positions, then installation work area is reduced, but internal module structure becomes more complex

Engineering Contradiction:
Improveinstallation work areaVSAvoidinternal module structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent resolves the structural complexity issue by utilizing the front-side dimension of the module housing for terminal placement. This spatial reorganization allows connection terminals to be accessible from the front without interfering with internal power conversion components, achieving compact design through dimensional optimization rather than increasing internal complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11095149B2Uninterruptible power supply
Publication Date: 2021.08.17 FUJI ELECTRIC CO LTD
  • US11095149B2 patent drawing
  • US11095149B2 patent drawing
  • US11095149B2 patent drawing

AI summary

In an uninterruptible power supply, first connection members that connect input side-switches of a plurality of uninterruptible power supply modules to each other and that connect output-side switches of the plurality of uninterruptible power supply modules to each other, and second connection members connected in parallel to the first connection members are disposed at positions accessible from a front side of the uninterruptible power supply modules.