Power-Saving Line Interactive UPS High-Frequency Charging Circuit

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Solution Overview

Problem

Conventional line interactive UPS systems consume excess power while maintaining full battery capacity due to the use of low-frequency transformers and full-bridge switching circuits for battery charging.

Innovation Solution

A power-saving line interactive UPS incorporates a high-frequency charging circuit that directly converts AC power to DC power for battery charging, bypassing the low-frequency transformer and full-bridge switching circuit, and dynamically manages power flow using a main controller and charge/discharge mode controller to optimize charging efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the low-frequency transformer and full-bridge switching circuit are used to charge the battery, then the battery can be charged through AC power conversion, but the power consumption increases by 0.5 W

Engineering Contradiction:
Improvebattery charging capabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent extracts and removes the low-frequency transformer and full-bridge switching circuit from the charging path. By eliminating these power-consuming components, the system achieves battery charging with reduced power consumption of 0.5 W, while maintaining the essential charging capability through a simplified circuit architecture.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the operating parameters of the charging circuit by operating the switching circuit at high frequency instead of low frequency. This parameter change eliminates the need for a low-frequency transformer and reduces the power consumption associated with transformer operation and switching losses.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the low-frequency transformer and full-bridge switching circuit are used for battery charging, then the battery maintains full power capacity, but additional power loss occurs

Engineering Contradiction:
Improvebattery power capacityVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent removes the low-frequency transformer and full-bridge switching circuit from the system architecture. This extraction eliminates the energy losses associated with transformer core losses, copper losses, and switching losses, thereby reducing total power loss while preserving the battery's ability to maintain full power capacity through alternative charging pathways.

Inventive Principle:
Principle #2Taking out (Extraction)

3Duration of action of stationary object

If the conventional charging circuit is used, then the battery can be charged during normal AC power supply, but the system consumes excess power

Engineering Contradiction:
Improvebattery charging durationVSAvoidpower consumption
Core Design Contradiction:
Duration of action of stationary objectVSUse of energy by moving object

Solution Approach 1:

The patent changes the operating frequency parameter from low frequency to high frequency, which fundamentally alters the charging mechanism. This parameter change enables continuous battery charging during normal AC power supply while dramatically reducing power consumption by eliminating the need for power-intensive low-frequency transformer operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces power consumption by 0.5 W during normal AC power conditions and maintains full battery capacity without additional power loss, achieving a power-saving effect.

Implementation Method 1

a high-frequency charging circuit (16) connected between the AC power input terminal and the rechargeable battery (15) to convert the AC power into a DC power

Methodology Applied
Scientific EffectElectromagnetic rectification: Diode

Data Source

PatentEP2290785B1Power-saving line interactive uninterruptible power system
Publication Date: 2014.04.23 CYBER POWER SYST
  • EP2290785B1 patent drawingFigure 1
  • EP2290785B1 patent drawingFigure 2
  • EP2290785B1 patent drawingFigure 3A

AI summary

A power-saving line interactive UPS has a power switch set (10), a low-frequency transformer (11), a full-bridge switching circuit (12), a main controller (13), a charge and discharge mode controller (14), a rechargeable battery (15) and a high-frequency charging circuit (16). The high-frequency circuit is connected between an AC power input terminal and the rechargeable battery (15) to convert the AC power into a DC power and charge the rechargeable battery (15). Therefore, when the AC power is normally supplied and the power capacity of the rechargeable battery (15) is not full, the high-frequency charging circuit (16) is activated to charge the rechargeable battery (15) without charging the rechargeable battery (15) through the low-frequency transformer (11) and the full-bridge switching circuit (12), thereby effectively reducing overall power consumption.