UPS Dual Current Path Switching for Overcurrent Continuity

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Solution Overview

Problem

Conventional UPS systems interrupt the energy supply to electrical consumers when current exceeds a certain limit, leading to undesirable power disruptions.

Innovation Solution

A UPS design with a voltage converter and dual current paths, where a controller switches the current flow from a primary path to a secondary path with a voltage converter when the current limit is reached, allowing continuous energy supply by adjusting current intensity through the secondary path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the UPS interrupts the power supply when current exceeds the limit, then the UPS and device are protected from damage, but the power supply to the device is interrupted which is undesirable

Engineering Contradiction:
Improveprotection of UPS and deviceVSAvoidcontinuous power supply to device
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The current path is divided into two parallel paths: a first current path with a switch for normal operation, and a second current path with a voltage converter for current limiting. When overcurrent is detected, the control system opens the first switch and redirects current through the second path, maintaining power supply while limiting current to protect the system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The voltage converter acts as an intermediary component in the second current path. It mediates between the power source and the electrical device by converting voltage and limiting current intensity, allowing continuous power supply while preventing damaging overcurrent conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the UPS allows current to exceed the limit, then continuous power supply is maintained, but the UPS and device may be damaged

Engineering Contradiction:
Improvecontinuous power supply to deviceVSAvoidprotection of UPS and device
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control system continuously monitors the current in the first current path and provides feedback. When the current exceeds the predetermined limit, the control system responds by opening the first switch and activating the second current path with the voltage converter, thereby dynamically adjusting the system to maintain both continuous power supply and current protection.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The second current path with the voltage converter is prepared in advance as a protective measure. When overcurrent is detected, this pre-configured path immediately becomes active, cushioning the system against potential damage while maintaining power supply continuity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If a voltage converter is added to limit current, then continuous power supply with current limiting is achieved, but the device complexity increases

Engineering Contradiction:
Improvecontinuous protected power supplyVSAvoidnumber of current paths and switches
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage converter in the second current path serves multiple functions: it converts voltage to appropriate levels and simultaneously limits current intensity. This multi-functionality allows the system to achieve continuous protected power supply without requiring separate components for voltage conversion and current limiting, thereby reducing overall complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the voltage conversion and current limiting functions into a single integrated path (the second current path). By merging these functions and using parallel path architecture, the system achieves complex functionality while maintaining a relatively simple overall structure compared to sequential arrangements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures uninterrupted power supply to electrical consumers by limiting current intensity, reducing energy losses, and maintaining energy delivery even when the current limit is exceeded.

Implementation Method 1

a voltage converter (107) configured to change the electrical voltage supplied to the electrical load (130) and/or to limit the electrical current flowing through the electrical load (130)

Methodology Applied
Scientific EffectElectrical voltage transformation and current limiting: Electromagnetic Induction

Data Source

PatentEP3613124B1Uninterruptible power supply
Publication Date: 2023.08.30 PHOENIX CONTACT GMBH & CO KG
  • EP3613124B1 patent drawingFigure 1
  • EP3613124B1 patent drawingFigure 2

AI summary

The disclosure comprises an uninterruptible power supply (UPS) (100) for an electrical load, having a first current path (101) and a second current path (103) which are designed to supply the electrical load with electrical energy, a first switch (105) which is designed to interrupt the first current path (101), a voltage transformer (107) for limiting a current intensity of an electrical current, wherein the voltage transformer (107) is arranged in the second current path (103), and a controller (109) which is designed to open the first switch (105) when a current intensity limit value of the electrical current in the first current path (103) is reached in order to electrically interrupt the first current path (101) and to conduct the electrical current for limitation via the voltage transformer (107).