Uninterruptible Power Supply Vertical Component Stacking

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Solution Overview

Problem

Existing uninterruptible power supplies with power converters require lengthy conducting wires to connect devices, increasing power loss and complicating connection operations, which can lead to reduced workability and stability.

Innovation Solution

The configuration of an uninterruptible power supply with an input switch, input filter, and power converter disposed in order from top to bottom, and an output filter and output switch disposed in order from the power converter to the top, using conductors to connect these components directly, reducing the need for wires across non-connected devices and improving workability and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the output filter unit case is disposed between the converter unit case and inverter unit case, then the devices are arranged in a compact configuration, but the length of conducting wires connecting the converter to the inverter is increased

Engineering Contradiction:
Improvefootprint area of power converter boardVSAvoidlength of conducting wires
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The patent repositions the output filter unit case to the lower side of the converter unit case in the vertical dimension, rather than placing it between units in the horizontal plane. This dimensional change allows the conducting wire to connect the converter and inverter directly in the horizontal direction, significantly reducing wire length while maintaining compact overall footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If lengthy conducting wires are used to connect devices, then device placement flexibility is improved, but power loss increases and workability deteriorates

Engineering Contradiction:
Improvedevice placement flexibilityVSAvoidpower loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies local quality by strategically positioning the output filter unit case in a specific location (lower side of converter unit case) that optimizes the local wire routing path. This localized spatial arrangement minimizes the length of conducting wires in the critical power transmission path between converter and inverter, thereby reducing power loss while preserving overall device placement flexibility.

Inventive Principle:
Principle #3Local quality

3Length of stationary object

If the input switch is disposed on the lower side near the installation surface, then the overall unit height is reduced, but connection workability is worsened due to bent-forward posture requirements

Engineering Contradiction:
Improveheight of uninterruptible power supplyVSAvoidconnection workability
Core Design Contradiction:
Length of stationary objectVSEase of operation

Solution Approach 1:

The patent positions the input switch unit case on the upper side of the inverter unit case in the vertical dimension, creating a tiered arrangement. This dimensional placement allows workers to access the input switch from above while maintaining a standing posture, improving connection workability while keeping the overall unit height compact through efficient vertical stacking.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10454254B2Uninterruptible power supply
Publication Date: 2019.10.22 FUJI ELECTRIC CO LTD
  • US10454254B2 patent drawing
  • US10454254B2 patent drawing
  • US10454254B2 patent drawing

AI summary

An uninterruptible power supply includes an input switch, an input filter, and a power converter disposed in this order, an output filter and an output switch disposed in this order from the power converter, and a plurality of conductors that connects the input switch, the input filter, the power converter, the output filter, and the output switch to each other in this order.