UPS DC Link Voltage Control for AI Load Cycle Prediction

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Solution Overview

Problem

The cycling of high-load and low-load elements in AI-based server systems leads to repeated battery discharges, reducing battery life in power components of the powertrain.

Innovation Solution

A power component utilizing a trained AI/ML model to predict load cycles and adjust DC link voltage accordingly, anticipating high-load elements to reduce battery discharges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the power component uses batteries to provide continuous power through load fluctuations, then the power delivery capability is improved, but the battery life is reduced due to repeated discharge cycles

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidbattery life
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The AI/ML model predicts future load cycles in advance, allowing the power component to proactively adjust DC link voltage before high-load elements occur. This preliminary action prevents unnecessary battery discharges by maintaining optimal voltage levels ahead of time, thus extending battery life while ensuring power delivery capability is maintained when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the DC link voltage based on predicted load cycles rather than maintaining a static voltage level. The power component modifies operating parameters in real-time according to anticipated load variations, optimizing both power delivery and battery preservation through adaptive control.

Inventive Principle:
Principle #15Dynamics

2Duration of action of stationary object

If the DC link voltage is adjusted dynamically based on predicted load cycles, then the battery discharge cycles are reduced, but the device complexity increases due to AI/ML model integration

Engineering Contradiction:
Improvebattery lifeVSAvoiddevice complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The power component integrates multiple functions into a single system: load monitoring, AI/ML prediction, DC link voltage control, and battery management. This multi-functionality reduces the need for separate dedicated systems, thereby limiting the increase in device complexity while achieving extended battery life through intelligent prediction and control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Duration of action of stationary object

If the power component anticipates high-load elements by adjusting DC link voltage, then the number of battery discharges is minimized, but the measurement precision requirements increase for load data

Engineering Contradiction:
Improvebattery lifeVSAvoidload data precision
Core Design Contradiction:
Duration of action of stationary objectVSMeasurement precision

Solution Approach 1:

The system continuously monitors load data and uses this feedback to train and refine the AI/ML model. By incorporating real-time load information and historical patterns, the model improves its prediction accuracy over time, reducing the stringent precision requirements for individual measurements while still achieving effective battery discharge minimization.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250392155A1Smart UPS control for ai loads
Publication Date: 2025.12.25 VERTIV CORP
  • US20250392155A1 patent drawing
  • US20250392155A1 patent drawing
  • US20250392155A1 patent drawing

AI summary

A system may include a power component, the power component including at least one device processor configured to: obtain load data, wherein the load data comprises a power characteristic associated with at least one of a high-load element or a low-load element, obtain a trained power management artificial intelligence (AI) and/or machine learning (ML) model, based at least on the load data and the trained power management AI and/or ML model, infer a direct current (DC) link voltage adjustment, wherein the DC link voltage adjustment is correlated with a predicted load cycle parameter; and cause the power component to alter a DC link voltage from an initial level to an adjusted level based on the DC link voltage adjustment.