Upstream Denitrification Reactors in Recirculating Aquaculture

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Solution Overview

Problem

Conventional recirculating aquaculture systems face challenges with high water consumption, excessive nitrogenous waste discharge, and toxicity issues due to imbalanced water chemistries, which are exacerbated by the placement of denitrification reactors downstream of aerobic nitrification, leading to inefficiencies and environmental concerns.

Innovation Solution

A novel arrangement where anaerobic denitrification reactors are positioned upstream of aerobic nitrification reactors, with a mechanical filtration system to remove particulates, allowing for efficient conversion of nitrogenous waste to nitrogen gas, thereby reducing nitrate-nitrogen concentrations and mitigating harmful water chemistries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If denitrification reactors are positioned downstream of aerobic nitrification (conventional arrangement), then nitrate can be removed from the system, but water chemistry becomes imbalanced leading to toxic accumulation of nitrite and hydrogen sulfide

Engineering Contradiction:
Improvenitrate removalVSAvoidtoxic water chemistry (nitrite and hydrogen sulfide accumulation)
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent inverts the conventional arrangement by placing denitrification reactors upstream of aerobic nitrification reactors. This reversal prevents the accumulation of toxic intermediates (nitrite and hydrogen sulfide) by ensuring that denitrification occurs on fresh influent before nitrification processes, thereby eliminating the harmful chemical imbalances that occur in traditional downstream configurations.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The denitrification reactors perform preliminary nitrate removal on incoming wastewater before the water enters the aerobic nitrification stage. This preliminary action reduces the nitrogen load that subsequent nitrification must handle, preventing overflow of nitrogenous compounds that would otherwise accumulate and create toxic conditions in the system.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If water exchange is used to remove nitrate-nitrogen from recirculating aquaculture systems, then nitrate levels can be reduced, but excessive water consumption occurs which is harmful to the environment

Engineering Contradiction:
Improvenitrate-nitrogen concentrationVSAvoidwater consumption
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The system uses self-service biological denitrification processes where indigenous microorganisms in the denitrification reactors naturally convert nitrate-nitrogen to nitrogen gas. This eliminates the need for external water exchange to remove nitrate, as the system autonomously handles nitrate removal through biological conversion, thereby conserving water resources while maintaining water quality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the chemical parameter of nitrate-nitrogen concentration through biological denitrification, converting it from a dissolved nutrient form to gaseous nitrogen that can be safely discharged. This parameter transformation allows the system to remove excess nitrogen without the need for large-volume water exchanges, thus resolving the contradiction between nitrate removal and water conservation.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If high protein feeds are used to increase fish growth rates, then profitability increases, but nitrogenous waste generation increases significantly requiring more extensive treatment

Engineering Contradiction:
Improvefish growth rateVSAvoidnitrogenous waste (ammonia and nitrate)
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful nitrogenous waste products (ammonia and nitrate) generated from high-protein feeding into beneficial outcomes. The denitrification reactors transform toxic nitrate into harmless nitrogen gas, while the overall system design allows for higher stocking densities and growth rates by efficiently managing the waste burden, thereby turning the curse of high waste generation into an opportunity for intensified sustainable production.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances water conservation, reduces nitrogenous waste discharge, and improves the safety and sustainability of aquatic species by effectively managing nitrate-nitrogen levels and water chemistry, addressing the limitations of traditional systems.

Implementation Method 1

anaerobic denitrification reactors positioned upstream of aerobic nitrification... efficient conversion of nitrogenous waste to nitrogen gas, thereby reducing nitrate-nitrogen concentrations

Methodology Applied
Scientific EffectDenitrification: Anaerobic Digestion

Implementation Method 2

aerobic nitrification... ammonia is oxidized to nitrite (NO2−) by autotrophic bacteria in an aerobic biofilter. However, the nitrite generated is also toxic, so a second bacterium is required to oxidize the nitrite to nitrate (NO3−)

Methodology Applied
Scientific EffectNitrification: Aerobic Digestion

Implementation Method 3

with a mechanical filtration system to remove particulates

Methodology Applied
Scientific EffectMechanical filtration: Filter (physical)

Data Source

PatentUS7910001B2Arrangement of denitrification reactors in a recirculating aquaculture system
Publication Date: 2011.03.22 MOTE MARINE LAB
  • US7910001B2 patent drawing
  • US7910001B2 patent drawing
  • US7910001B2 patent drawing

AI summary

The present invention relates to a novel arrangement of denitrification reactors for removal of nitrate compounds in a recirculating aquaculture system. The novel arrangement of an aquaculture system of the present invention includes positioning one or more anaerobic denitrification reactors upstream of aerobic nitrification and degassing processes. One aspect of the present invention includes a flow of aqueous medium from aquatic species rearing tanks towards one or more denitrification reactors. Another aspect of the present invention includes flow of aqueous medium from aquatic species rearing tanks to a solids removing filter or mechanical filtration means for removal of solid waste matter or biomass prior to flow of aqueous medium towards one or more denitrification reactors. In a sequence of components comprising a system of the present invention, treated and denitrified aqueous medium exiting one or more denitrification reactors is directed towards a solids removing filter wherein treated and denitrified aqueous medium combines with untreated aqueous medium. Combined untreated aqueous medium and denitrified aqueous medium exits a solids removing filter and is directed towards an aerobic nitrification unit. Aqueous medium exiting the aerobic nitrification unit is degassed and oxygenated and returned to aquatic species rearing tanks. A system of the present invention which utilizes denitrification reactors positioned upstream of aerobic nitrification has advantages over existing aquaculture systems which use denitrification in reduction of nitrate concentrations. This results in greater mitigation of water chemistries and compounds which are harmful to aquatic species and more efficient use and conservation of water resources.