Urea-Based Li-Ion Electrolyte Additive for High-Voltage NCM Stability

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Solution Overview

Problem

Conventional lithium-ion battery electrolytes based on lithium hexafluorophosphate in carbonates suffer from low oxidative stability, leading to decomposition and degradation of the cathode material at voltages above 4.4 V, resulting in low cycle stability and battery life.

Innovation Solution

Incorporating a urea-based electrolyte additive, specifically (1H-imidazol-1-yl) (morpholino)methanone (MUI), into the electrolyte of lithium-ion batteries, which enhances the electrochemical stability and forms a cathode passivation layer, thereby inhibiting metal release and oxidative decomposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolytes based on lithium hexafluorophosphate in carbonates are used, then the battery can operate, but the oxidative stability is low leading to decomposition at voltages above 4.4 V

Engineering Contradiction:
Improveoxidative stabilityVSAvoiddecomposition and degradation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A urea-based compound is introduced as an intermediary substance between the electrolyte and the cathode material. This compound forms a protective interface layer that mediates the interaction, preventing direct contact and harmful oxidation reactions between the conventional electrolyte and the cathode at high voltages above 4.4 V, thereby eliminating decomposition while maintaining battery operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical composition parameter of the electrolyte system by adding a urea-based compound with specific molecular structure and properties. This parameter change transforms the electrolyte's oxidative stability from low to high, enabling stable operation at voltages above 4.4 V without decomposition, while maintaining the beneficial properties of conventional electrolytes.

Inventive Principle:
Principle #35Parameter changes

2Power

If the battery operates at high voltage above 4.4 V, then higher energy density is achieved, but cycle stability and battery life decrease due to decomposition

Engineering Contradiction:
Improveenergy densityVSAvoidcycle stability and battery life
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The urea-based compound acts as a protective intermediary that enables the battery to operate at high voltages above 4.4 V necessary for high energy density, while simultaneously protecting the cathode material from decomposition. This mediator allows sustained operation over many cycles by preventing the harmful reactions that would otherwise limit battery life.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By changing the electrolyte composition to include the urea-based compound, the battery can maintain stable performance at high operating voltages. This parameter change resolves the trade-off between power (energy density) and duration (cycle stability), allowing both to be optimized simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If no protective layer is formed on the cathode, then the electrolyte remains simple, but metal release and oxidative decomposition occur

Engineering Contradiction:
Improveelectrolyte compositionVSAvoidmetal release and oxidative decomposition
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The urea-based compound serves as a protective intermediary that forms an interface layer on the cathode surface. This layer acts as a barrier that prevents metal release and oxidative decomposition without significantly complicating the overall battery structure, maintaining relative simplicity while eliminating harmful effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of MUI in the electrolyte significantly improves the cycle stability and service life of lithium-ion batteries, suppresses cathode material degradation, and reduces self-discharge, while maintaining effectiveness across a wide temperature range.

Implementation Method 1

forms a cathode passivation layer, thereby inhibiting metal release and oxidative decomposition

Methodology Applied
Scientific EffectPassivation:

Implementation Method 2

decomposition of the electrolyte and the degradation of the cathode material occurs at 4.4 V

Methodology Applied
Scientific EffectOxidative decomposition: Oxidation

Implementation Method 3

decomposition of the electrolyte and the degradation of the cathode material occurs at 4.4 V

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Data Source

PatentEP3949000B1Lithium battery comprising a urea-based compound as electrolyte additive
Publication Date: 2025.04.30 BAYERISCHE MOTOREN WERKE AG
  • EP3949000B1 patent drawingFigure 1
  • EP3949000B1 patent drawingFigure 2a~2b
  • EP3949000B1 patent drawingFigure 3a~3b

AI summary

The present invention relates to a lithium battery comprising an anode comprising an active anode material, a cathode comprising an active cathode material comprising lithium nickel cobalt manganese oxide (NCM), and an electrolyte separating anode and cathode, wherein the electrolyte comprises a solvent or solvent mixture and lithium hexafluorophosphate, wherein the electrolyte further comprises a urea-based electrolyte additive. Moreover, the present invention further relates to the use of a specific urea- based electrolyte additive in a lithium battery for enhancing one characteristic selected from the group consisting of reversible capacity, Coulombic efficiency, cyclic stability and combinations thereof.