Ureteral Stent Tray Packaging to Prevent Tether Entanglement
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Solution Overview
Problem
Conventional packaging of ureteral stents often results in twisting, kinking, entanglement, and loss of sterility due to the tether wrapping around the stent or other components, making it difficult to prepare the stent for procedural use.
Innovation Solution
A packaging system with a tray base featuring extensions, posts, and projections that securely hold the stent and its components, including a tether, to prevent entanglement and deformation, while allowing easy assembly and disassembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If ureteral stents are packaged in a pouch with other components, then all components can be stored together, but the stent may twist, kink, or become entangled with the tether and other components
Solution Approach 1:
The packaging system divides the packaging space into separate compartments using partitions. Each compartment is designed to hold specific components (stent, tether, positioner, etc.) separately, preventing entanglement while maintaining organized storage of all components within a single packaging unit.
2Adaptability or versatility
If the tether is packaged with the stent, then complete assembly is provided, but the tether may wrap around the stent or other components causing damage or loss of sterility
Solution Approach 1:
The tether is packaged in a separate compartment from the stent, preventing wrapping and contamination. The compartment design includes features to secure the tether in a fixed position, ensuring it remains sterile and undamaged while still being part of the complete assembly.
Solution Approach 2:
The packaging system uses barrier films or sterile drapes as intermediaries between the tether and other components. These intermediaries prevent direct contact that could cause wrapping or contamination, while still allowing the tether to be accessed during the procedure.
3Device complexity
If components are packaged together in a pouch, then storage is simplified, but preparation for procedural use becomes difficult or impossible
Solution Approach 1:
The packaging uses separate compartments for each component, allowing users to easily access and prepare individual components in the correct sequence. Each compartment is designed to open or access independently, simplifying the preparation process while maintaining a relatively simple overall packaging structure.
Data Source
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AI summary
A packaging system for use with a ureteral stent having an elongated shaft extending between a proximal end portion and a distal end portion may include a tray base. The tray base may include at least one first post, a second post, and a projection or a groove configured to respectively secure the distal end portion, the proximal end portion, and a tether of the ureteral stent on the tray base.