Urinal Sanitation Device Using Self-Service Chemical Dissolution

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Solution Overview

Problem

Conventional urinals face challenges in maintaining sanitation without excessive water usage, particularly in low-frequency usage scenarios where bacterial multiplication and ammonia production lead to odor and urine scale issues, necessitating efficient chemical agent management.

Innovation Solution

A urinal with a sanitation device featuring an interchangeable trap unit using a chemical agent, where the amount of liquid agent and chemical agent is adjusted based on usage frequency to inhibit bacterial growth and urine scale formation, with a control unit managing the ejection of these agents to optimize sanitation while conserving resources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If urine is retained in the trap to form a water seal without water supply, then water conservation is improved, but ammonia smell and urine scale generation occur due to bacterial multiplication

Engineering Contradiction:
Improvewater consumptionVSAvoidammonia smell and urine scale
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The system uses urine from actual users to automatically dissolve the chemical agent and supply it to the trap, eliminating the need for external water supply or manual intervention. The trap unit self-regulates sanitation by utilizing the resource (urine) that is already present in the system.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A chemical agent (citric acid) is introduced as an intermediary substance between urine and bacteria. The chemical agent dissolves in urine to form a sanitizing solution that inhibits bacterial multiplication, thereby preventing ammonia smell and urine scale while maintaining the water seal function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If chemical agent is supplied into the trap using urine from users, then sanitation is improved, but the chemical agent may be depleted during low usage periods such as weekends

Engineering Contradiction:
Improvebacterial multiplication inhibitionVSAvoidcontinuous sanitation effectiveness
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The chemical agent is pre-loaded into the trap unit in sufficient quantity to cover extended periods without usage. This preliminary preparation ensures that even during weekends or low-usage periods, the chemical agent remains available to maintain sanitation when urine flow resumes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adapts to varying usage patterns. During high-usage periods, the chemical agent is consumed faster but replenished through frequent urine flow. During low-usage periods, consumption slows down, allowing the pre-loaded chemical agent to sustain sanitation effectiveness throughout the interval.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If the trap unit is designed to be interchangeable and low cost, then ease of replacement is improved, but frequent replacement is needed when chemical agent depletes or urine scale accumulates

Engineering Contradiction:
Improvetrap unit replaceabilityVSAvoidreplacement frequency
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The chemical agent is pre-loaded into the trap unit in sufficient quantity to extend the interval between replacements. This preliminary preparation of adequate chemical agent supply reduces the frequency of trap unit replacements while maintaining the interchangeability and cost-effectiveness of the design.

Inventive Principle:
Principle #10Preliminary action

4Object-generated harmful factors

If water is supplied to flush urine in the bowl and trap, then sanitation is improved, but a large amount of water is consumed

Engineering Contradiction:
Improveurine removal and sanitationVSAvoidwater consumption
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The system eliminates the need for external water supply by using urine from users to dissolve and transport the chemical agent to the trap. This self-service mechanism achieves sanitation without consuming additional water resources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Urine serves as an intermediary medium to dissolve the chemical agent and deliver it to the trap, replacing the traditional water flushing mechanism. This intermediary use of urine enables sanitation functionality while conserving water.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents odor and urine scale formation across varying usage frequencies, reducing chemical and liquid agent consumption, and minimizing the need for trap unit replacements, thus maintaining a high level of sanitation while conserving water and reducing operational costs.

Implementation Method 1

A chemical agent such as citric acid is disposed at such a position as to contact urine flowing into the trap, and a part of the chemical agent dissolved by contact with the urine flows into the trap together with the urine.

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

The trap described in National Publication of International Patent Application No. 2007-518005 is designed to supply a chemical agent into the trap by utilizing urine from a user in order to inhibit multiplication of various bacteria in urine retained in the trap

Methodology Applied
Scientific EffectChemical inhibition of bacterial growth:

Implementation Method 3

a liquid agent ejection unit for ejecting to the urinal a liquid agent for dissolving a chemical agent capable of inhibiting generation of an ammonia smell and urine scale from urine

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 4

Water filling the trap functions as a water seal to prevent a backflow of a smell from the drain tube.

Methodology Applied
Scientific EffectWater seal:

Data Source

PatentUS9644362B2Urinal with sanitation device
Publication Date: 2017.05.09 TOTO LTD
  • US9644362B2 patent drawing
  • US9644362B2 patent drawing
  • US9644362B2 patent drawing

AI summary

A urinal with a sanitation device capable of preventing the generation of a smell and urine scale with reliability without reducing a water conservation effect. In the urinal US, a liquid agent is ejected in different modes by predetermined timing according to areas on the urinal US.