Urinal Trapway Connection System for Independent Bowl Removal

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Solution Overview

Problem

Conventional urinals with integrated trapways face issues during uninstallation and maintenance, as the liquid in the trapway can spill, and the recesses for fasteners are difficult to clean and prone to vandalism.

Innovation Solution

A separable trapway assembly is coupled to the drain separate from the bowl assembly, allowing the bowl to be removed independently, eliminating the need for recesses for fasteners and reducing the risk of spillage and vandalism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the trapway is integrated within the urinal, then the liquid transfer function is ensured, but the liquid may spill when the urinal is uninstalled or removed from the wall

Engineering Contradiction:
Improveliquid containmentVSAvoiduninstallation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The urinal is divided into separate assemblies: the bowl assembly and the trapway assembly. The trapway assembly can be independently coupled to or separated from the bowl assembly, allowing the bowl to be removed without disturbing the trapway and its liquid contents. This segmentation resolves the contradiction by enabling easy uninstallation of the bowl while maintaining liquid containment in the separately mounted trapway.

Inventive Principle:
Principle #1Segmentation

2Strength

If recesses are provided for fastener connection, then the urinal can be secured to the wall, but the recesses are difficult to clean and may serve as hand holds for vandalism

Engineering Contradiction:
Improvemounting securityVSAvoidvandalism and cleaning difficulty
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The fastener connection features are extracted from the bowl assembly and placed on separate mounting components. The bowl assembly itself has no recesses for fasteners; instead, mounting brackets or other fastening mechanisms are used that do not create cleanable issues on the bowl surface. This extraction eliminates the harmful effects of recesses while maintaining secure wall mounting capability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the trapway assembly is coupled to the drain separate from the bowl assembly, then the bowl can be removed independently, but the coupling mechanism becomes more complex

Engineering Contradiction:
ImprovemaintenanceVSAvoidcoupling system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The coupling mechanism uses a nested arrangement where the trapway assembly can be inserted into or coupled with the bowl assembly through integrated connection features. The coupling components are nested within the existing assembly structures, minimizing additional complexity while enabling independent removal and maintenance of the bowl assembly.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11111663B2Urinal with trapway connection system
Publication Date: 2021.09.07 KOHLER CO(US)
  • US11111663B2 patent drawing
  • US11111663B2 patent drawing
  • US11111663B2 patent drawing

AI summary

A urinal includes a bowl assembly and a trapway assembly. The bowl assembly includes a body. The body defines a bowl and a cavity. The cavity includes a receiver configured to receive a bracket. The trapway assembly is configured to be located in the cavity. The trapway assembly is configured to fluidly couple the bowl to a drain. The trapway assembly is configured to be coupled to the drain separate from the bowl assembly. The bowl assembly is configured to be coupled to a wall separate from the trapway assembly.