Automated Urine Sample Collection System with Heat-Sealed Bag

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Solution Overview

Problem

Existing urine sample collection systems for clinical analysis are not fully automated and efficient in producing sealed, labeled sample packets for laboratory processing, often requiring manual handling and disposal of collection units.

Innovation Solution

A fully automated urine sample collection system integrated with a toilet, utilizing a flexible heat-sealable plastic bag receptacle that automatically collects, seals, divides, and labels urine samples into packets for laboratory analysis, with an electronic interface for control and disposal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If manual handling and disposal of collection units is used, then device complexity is reduced, but productivity and automation efficiency deteriorate

Engineering Contradiction:
Improveautomation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (collection, storage, division, sealing, and labeling) into a single integrated collection unit that rotates into the toilet reservoir. This merging of functions enables full automation without requiring multiple separate devices, thus improving automation efficiency while controlling device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The collection unit serves multiple purposes: it collects urine samples, stores them, divides them into separate packets, seals them, and prepares them for laboratory analysis. This multi-functionality allows one device to perform what would traditionally require multiple separate devices, enhancing automation while managing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If a single large collection unit is used, then device complexity is reduced, but manufacturing precision and sample separation quality deteriorate

Engineering Contradiction:
Improvesample separation qualityVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The collection unit is designed as a single integrated structure that automatically segments urine samples into multiple separate packets through controlled division and heat sealing. This segmentation approach ensures high sample separation quality while maintaining device simplicity, as the division process is automated within the rotating collection unit rather than requiring multiple pre-separated containers.

Inventive Principle:
Principle #1Segmentation

3Productivity

If automatic rotation and heat sealing mechanisms are added, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improvesample processing throughputVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The rotation mechanism and heat sealing function are merged into the single collection unit that rotates into the toilet reservoir. This integration allows automatic sample collection, division, and sealing to occur in one device, improving productivity while avoiding the complexity of multiple separate mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The collection unit performs its own division and sealing operations automatically during the rotation process. The unit self-manages the sample packet creation without requiring external intervention or additional complex mechanisms, thereby improving productivity while controlling device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently produces sealed, labeled urine sample packets for laboratory analysis, enhancing automation and reducing manual handling, while ensuring hygiene and ease of processing.

Implementation Method 1

The opening to the bag is then heat sealed to produce a urine sample packet. The receptacle may be automatically divided into a plurality of urine sample packets by heat sealing the bag at several locations along its length

Methodology Applied
Scientific EffectHeat sealing: Heating

Data Source

PatentUS9974520B2Urine sample collection apparatus
Publication Date: 2018.05.22 WK HOLDINGS INC
  • US9974520B2 patent drawing
  • US9974520B2 patent drawing
  • US9974520B2 patent drawing

AI summary

An apparatus and method for automatically collecting urine samples from a patient are described. The apparatus includes a toilet bowel with a reservoir and a urine collection receptacle that is a flexible heat sealable plastic bag in an enclosure mounted exterior to the reservoir. The receptacle can be rotated into the toilet reservoir to collect urine and removed therefrom by rotating it back into the enclosure. The opening to the bag is then heat sealed to produce a urine sample packet. The receptacle may be automatically divided into a plurality of urine sample packets by heat sealing the bag at several locations along its length and then cutting the bag at the appropriate heat sealed locations. Each packet is then printed with patient indicia. The sample packets then pass through an opening in the enclosure for removal and subsequent analysis. An electrical activation interface is provided to control the process.