Usage Sensors for Adaptive Consumable Replenishment

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Solution Overview

Problem

Conventional subscription-based ordering systems face limitations such as mental and physical friction, requiring users to manually monitor and replenish consumables, leading to delays or skipped purchases due to the rigidity of reordering processes.

Innovation Solution

Implementing usage sensors and an adaptive distribution platform that monitor consumable usage in-situ, correlating data to predict consumption rates and automatically trigger replenishment, reducing the need for manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If conventional subscription-based ordering systems are used, then automated periodic delivery is achieved, but mental and physical friction increases requiring manual monitoring and replenishment

Engineering Contradiction:
Improveautomated periodic deliveryVSAvoidmanual monitoring and replenishment
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The system enables self-service by using sensors to automatically detect consumable levels and trigger replenishment orders without user intervention. The sensor monitors the consumable container and automatically initiates reordering when thresholds are met, eliminating the need for users to manually track and reorder products.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements continuous feedback loops where sensors monitor consumable levels in real-time, transmit data to the platform, and trigger automated responses. This closed-loop feedback mechanism ensures the system automatically adjusts ordering based on actual consumption patterns and current inventory levels.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If rigid reordering schedules are implemented, then periodic delivery consistency is maintained, but flexibility to adapt to actual consumption rates is reduced

Engineering Contradiction:
Improveperiodic delivery consistencyVSAvoidflexibility to adapt to consumption rates
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The system transitions from static, predetermined schedules to dynamic, adaptive ordering. Sensors continuously monitor actual consumption rates and automatically adjust reorder timing and quantities to match real-world usage patterns, allowing the system to adapt while maintaining consistent delivery reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system dynamically changes ordering parameters such as reorder thresholds, delivery frequency, and order quantities based on sensor data reflecting actual consumption patterns. This allows the system to optimize delivery schedules by adjusting parameters in response to varying usage rates while maintaining service consistency.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If manual inventory monitoring is required, then system complexity is reduced, but user time and effort increase

Engineering Contradiction:
Improvesystem simplicityVSAvoiduser time and effort for monitoring
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system replaces manual mechanical monitoring actions with automated electronic sensing and data processing. Sensors electronically detect consumable levels and automatically communicate with the platform, substituting user manual inspection and record-keeping with automated electronic systems that eliminate time-consuming manual tasks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor acts as an intermediary between the consumable container and the user/platform. It automatically detects and reports inventory levels, serving as a mediator that eliminates the need for users to directly monitor and manage inventory, thereby freeing up user time and effort.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If sensors and adaptive platforms are implemented, then consumption prediction accuracy improves, but device complexity increases

Engineering Contradiction:
Improveconsumption prediction accuracyVSAvoidsensor and platform complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor platform is designed to be universal and multi-functional, serving multiple purposes: monitoring consumable levels, tracking usage patterns, predicting consumption rates, and triggering reorder decisions. This consolidation of functions into a single integrated system improves measurement accuracy while managing complexity through multi-functionality rather than separate specialized devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11900439B2Consumable usage sensors and applications to facilitate automated replenishment of consumables via an adaptive distribution platform
Publication Date: 2024.02.13 ORDERGROOVE LLC
  • US11900439B2 patent drawing
  • US11900439B2 patent drawing
  • US11900439B2 patent drawing

AI summary

Various embodiments relate generally to data science and data analysis, computer software and systems, and control systems to provide a platform to facilitate implementation of an interface and one or more sensors, and, more specifically, to one or more sensors that implements specialized logic to facilitate in-situ monitoring of inventories of consumables and automatic reordering of a consumable. In some examples, a method may include receiving sensor data representing usage of a device configured to process a consumable, characterizing the usage to form a characterized value, correlating data representing a unit of the consumable processed via the device to a characterized value of the usage, adjusting an amount representing an inventory of the consumable, detecting an amount of the inventory of the consumable is associated with one or more ranges of threshold values, and generating data representing a request to replenish the inventory of the consumable.