USB Adapter for Field Device Protocol Auto-Detection

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Solution Overview

Problem

The complexity of configuring a computer or portable device for bi-directional communication with smart field devices, requiring multiple components and specific software for different communication protocols, complicates the process of connecting and communicating with field devices, especially in bench-top commissioning and field environments.

Innovation Solution

A USB adapter that auto-selects or allows users to select the appropriate software applications stored in its memory to communicate with field devices, including hardware components necessary for various protocols, simplifies the connection process by providing a unified interface for multiple communication protocols and eliminating the need for separate hardware and software for each protocol.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple separate hardware components and software applications are used for different communication protocols, then compatibility with various field devices is improved, but device complexity and ease of operation deteriorate

Engineering Contradiction:
Improvecompatibility with various field devicesVSAvoidnumber of components needed
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple communication protocol capabilities (HART, Fieldbus, Profibus) into a single integrated adapter device. The adapter includes multiple communication interfaces and a processor that can handle different protocols, eliminating the need for separate hardware devices for each protocol. This merging approach maintains versatility while reducing the number of components users must acquire and manage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adapter is designed as a universal communication device that can interface with field devices using multiple communication protocols through a single unit. The device includes a processor capable of executing different communication protocols and multiple communication interfaces that can adapt to various field device requirements, making one device sufficient for multiple communication needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple separate software applications are installed for different protocols, then protocol-specific functionality is improved, but ease of operation and setup time worsen

Engineering Contradiction:
Improveprotocol-specific communication capabilityVSAvoidsoftware configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent combines multiple protocol-specific software applications into a single integrated adapter device. The processor within the adapter can execute different communication protocols (HART, Fieldbus, Profibus) through unified software firmware, eliminating the need for users to install and configure separate software applications on their computers for each protocol.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adapter includes auto-detection capabilities that automatically identify the communication protocol being used by the field device and configure itself accordingly. This self-service feature eliminates the need for manual software selection and configuration by the user, simplifying the operation process while maintaining protocol-specific functionality.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If protocol auto-detection is implemented, then ease of operation is improved, but processing time and complexity worsen

Engineering Contradiction:
Improveautomatic protocol selectionVSAvoiddetection and processing capability
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The adapter automatically detects the communication protocol used by the field device and configures itself without user intervention. The processor analyzes incoming signals and automatically selects the appropriate communication protocol (HART, Fieldbus, or Profibus), eliminating the need for manual configuration while maintaining simplicity for the user.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adapter streamlines communication by reducing the number of components needed and automatically detecting protocols, enabling seamless bi-directional communication between computers and field devices, regardless of the protocol used, and providing a robust yet economical solution for both bench-top and field environments.

Implementation Method 1

Depending on the communication protocol employed by the field device, the adapter auto-selects or a user selects from the computer the appropriate software application stored on the memory to load onto the computer

Methodology Applied
Scientific EffectSignal analysis:

Data Source

PatentUS7675932B2Adapter for providing digital communication between a field device and a computer
Publication Date: 2010.03.09 ROSEMOUNT INC
  • US7675932B2 patent drawing
  • US7675932B2 patent drawing
  • US7675932B2 patent drawing

AI summary

An adapter provides the components necessary to operate a computer or similar device as a communicator for smart field devices. The adapter includes terminals adapted for connection to the field device and a communication cable adapted for connection to the computer. Memory located within the adapter stores application software associated with the communication protocol employed by the field device. The application software stored by the memory is loaded onto the computer via the communication cable, allowing a user to receive and send data to the field device based on the communication protocol employed by the field device. The adapter includes a port circuit that interfaces bi-directionally communication between the computer and the field device using the communication protocol.