Image Forming Apparatus USB Board Overlap Layout

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Solution Overview

Problem

The existing image forming apparatuses face challenges in miniaturization and cost containment due to the need for long connecting cables between the USB board and the main board, which are susceptible to electromagnetic disturbances and require protective measures, increasing the size and cost of the device.

Innovation Solution

The image forming apparatus is designed with the USB board and main control board positioned to minimize the length of the connecting cable, using a board support plate to secure and route the cables efficiently, allowing for overlapping configurations that reduce the cable length and eliminate the need for protective measures against electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the USB port is disposed in a place easy to access by the user (front side of left side face), then the ease of operation is improved, but the length of connecting cable increases requiring protection members and increasing device size

Engineering Contradiction:
Improveaccessibility to USB portVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The patent repositions the USB port from the front side to the upper face of the housing, changing the spatial dimension of access. This allows the USB board to be disposed on the upper part of the housing rather than the front side, significantly reducing the distance to the main board while maintaining user accessibility. The connecting cable length is reduced from 100-200mm to a much shorter distance, eliminating the need for protection members and reducing overall device size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the USB port is disposed far from the main board (100-200mm distance), then the ease of operation is improved, but the length of connecting cable increases making assembly and maintenance labor intensive

Engineering Contradiction:
Improveaccessibility to USB portVSAvoidassembly and maintenance time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

By moving the USB port to the upper face and the USB board to the upper part of the housing, the patent creates a compact vertical arrangement that minimizes cable length. This dimensional repositioning reduces assembly and maintenance time by eliminating the need for workers to route long cables through the device interior, making connector access more straightforward and reducing overall assembly complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If a long connecting cable is used (100-200mm length), then the ease of operation is improved, but the reliability decreases due to electromagnetic disturbance susceptibility

Engineering Contradiction:
Improveaccessibility to USB portVSAvoidsignal transmission reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent reduces the USB board distance to the main board by repositioning both components to the upper part of the housing. This dimensional change shortens the connecting cable length from 100-200mm to a minimal distance, thereby reducing susceptibility to electromagnetic disturbances and improving signal transmission reliability between the USB board and main board.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If protection members are disposed inside the apparatus to protect the connecting cable, then the reliability is improved, but the device complexity and cost increase

Engineering Contradiction:
Improveprotection from electromagnetic disturbanceVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the protection member from the device by shortening the connecting cable length through repositioning the USB board to the upper part of the housing. Since the cable is now sufficiently short and positioned away from electromagnetic interference sources, protection members become unnecessary, reducing device complexity and component count while maintaining adequate signal transmission reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12032320B2Image forming apparatus with particularity arranged electric boards
Publication Date: 2024.07.09 CANON KK
  • US12032320B2 patent drawing
  • US12032320B2 patent drawing
  • US12032320B2 patent drawing

AI summary

An image forming apparatus includes an image formation unit, a casing, a sheet discharge unit, a supporting portion, a first electric board, a second electric board, and a connecting cable. The first electric board is disposed such that the first electric board does not overlap the supporting portion in a width direction when viewed in the vertical direction. The second electric board is disposed such that the second electric board does not overlap the supporting portion in the width direction when viewed in the vertical direction. The second electric board is disposed on a same side in the width direction as the first electric board with respect to the supporting portion when viewed in the vertical direction. At least a part of the second electric board overlaps the first electric board in the vertical direction and the sheet discharge direction when viewed in the width direction.