USB-C Power Adapter Control for Regional Efficiency and Heat

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Solution Overview

Problem

Information handling systems face inefficiencies and increased costs due to the need for multiple regional power adapters, which often adopt a 'lowest common denominator' design, compromising power adapter efficiency, heat generation, and service life, as they struggle to meet varying power demands and regional standards.

Innovation Solution

A USB-C power adapter with a power delivery controller that dynamically adjusts output power levels based on operating conditions, including power quality, temperature, and regional information, to optimize efficiency and communicate additional power capabilities to the information handling system, enabling enhanced performance modes and extended service life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a power adapter is designed to meet the lowest common denominator of varying power demands and regional standards, then it can be used across different regions, but power adapter efficiency is compromised and heat generation increases

Engineering Contradiction:
Improveregional compatibilityVSAvoidpower adapter efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The power adapter dynamically adjusts its output power delivery based on real-time operating conditions including power quality, temperature, and regional information. The power delivery controller continuously monitors these parameters and modifies power output accordingly, transitioning from a static design to a dynamic adaptive system that optimizes efficiency for each specific operating context.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (power delivery levels, voltage, current) based on detected operating conditions. The power delivery controller adjusts these parameters in real-time to match the actual power quality and temperature conditions, allowing the adapter to maintain high efficiency across different regions without being constrained by a fixed lowest-common-denominator design.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a power adapter is designed to meet the lowest common denominator of varying power demands, then it can be used across different regions, but service life is reduced

Engineering Contradiction:
Improveregional compatibilityVSAvoidservice life
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of stationary object

Solution Approach 1:

The power adapter employs dynamic adjustment of power delivery based on temperature and operating conditions. By continuously monitoring temperature and reducing power delivery when thermal thresholds are approached, the system prevents thermal stress and component degradation, thereby extending service life while maintaining regional compatibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system proactively monitors operating conditions and adjusts power delivery before thermal damage or component failure can occur. By detecting temperature trends and power quality variations in advance, the controller can reduce power delivery preemptively, cushioning against potential damage and extending the adapter's operational lifespan.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Loss of energy

If a power adapter dynamically adjusts power delivery based on operating conditions, then efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower adapter efficiencyVSAvoidpower delivery control
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The power delivery controller implements a feedback mechanism that continuously monitors operating conditions (power quality, temperature) and adjusts power delivery accordingly. This closed-loop control system automatically optimizes efficiency without requiring complex user intervention or manual configuration, as the controller self-adjusts based on real-time feedback from sensors and monitoring circuits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power adapter performs self-adjustment of power delivery based on its own monitored operating conditions. The system serves itself by automatically detecting temperature, power quality, and regional parameters, then autonomously modifying its output without external control, thereby managing complexity internally while maintaining simplicity from the user perspective.

Inventive Principle:
Principle #25Self-service

4Reliability

If multiple regional power adapters are manufactured, then regional standards are met, but manufacturing complexity and costs increase

Engineering Contradiction:
Improveregional standard complianceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The power adapter is designed as a universal multi-functional device that can operate across different regions and power standards. By incorporating a power delivery controller that adapts to various power qualities and regional conditions, a single adapter design serves multiple regional markets, eliminating the need for manufacturing separate region-specific adapters and thereby reducing manufacturing complexity and costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances power adapter efficiency, reduces heat generation, and extends service life by dynamically adjusting power delivery, allowing for increased performance and flexibility in meeting varying power demands across different regions without the need for multiple adapters, thus simplifying manufacturing and user experience.

Implementation Method 1

The power supply may receive an alternating current (AC) input at one of a plurality of input voltages, and may provide a direct current (DC) output at one of a plurality of output voltages

Methodology Applied
Scientific EffectRectification:

Data Source

PatentUS11927998B2System performance using optimal adapter efficiency
Publication Date: 2024.03.12 DELL PROD LP
  • US11927998B2 patent drawing
  • US11927998B2 patent drawing
  • US11927998B2 patent drawing

AI summary

A power adapter provides power to an information handling system. The power adapter includes a power supply and a power delivery controller. The power supply receives an alternating current (AC) input at one of a plurality of input voltages, and provides a direct current (DC) output at one of a plurality of output voltages, each output voltage being associated with a current limit. The power delivery controller determines, upon being plugged into an AC power source, a first input voltage of the AC power source, determines a DC power delivery capability of the information handling system, sets a first output voltage and a first current limit of the power supply DC output based upon the first input voltage and the DC power delivery capability, the first output voltage and the first current limit defining a first power limit to the information handling system, determines that the power supply can provide a second power limit that is greater than the first power limit based upon an operating condition of the power supply, and communicates the second power limit to the information handling system.