USB-C Port Controller Isolation for IEC Limited Power Compliance

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Solution Overview

Problem

Existing information handling systems face challenges in ensuring compliance with International Electrotechnical Commission (IEC) Limited Power Source (LPS) standards, particularly in preventing single-point failures that can lead to hazardous situations when USB-C ports connect devices with different power requirements, such as connecting a high-power bus to a low-power device.

Innovation Solution

The system includes USB-C port controllers that monitor internal power buses for abnormal voltage levels, isolate the power buses from the main power bus and 5V bus upon detecting over-voltage conditions, and utilize a wired-OR configuration to communicate over-voltage indications across controllers, ensuring safe and compliant power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If USB-C ports are enabled to provide power to connected devices, then device functionality and versatility are improved, but the risk of single-point failures and over-voltage hazards increases

Engineering Contradiction:
ImproveUSB-C port power distribution capabilityVSAvoidover-voltage hazard
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

A dedicated USB-C port controller is introduced as an intermediary component between the internal power bus and the USB-C connector. This controller monitors voltage levels and controls the input selector switch, acting as a mediator that prevents direct connection of high-power buses to low-power devices, thereby eliminating over-voltage hazards while maintaining full USB-C power distribution functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The USB-C port controller continuously monitors the internal power bus voltage and provides feedback control. When an over-voltage condition is detected, the controller automatically disables the input selector to disconnect the power bus, creating a closed-loop safety mechanism that prevents hazardous situations while allowing normal power distribution operation

Inventive Principle:
Principle #23Feedback

2Reliability

If voltage monitoring and isolation mechanisms are added to USB-C ports, then safety and compliance are improved, but device complexity increases

Engineering Contradiction:
ImproveIEC LPS complianceVSAvoidUSB-C port controller structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage monitoring function and the port control functions are merged into a single USB-C port controller integrated circuit. This consolidation achieves IEC LPS compliance through built-in monitoring and isolation capabilities while reducing overall system complexity by eliminating the need for separate monitoring components and simplifying the control architecture

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12504803B2IEC notebook limited power source compliance with USB-C port controller
Publication Date: 2025.12.23 DELL PROD LP
  • US12504803B2 patent drawing
  • US12504803B2 patent drawing

AI summary

An information handling system includes a power supply configured to provide a main power bus and a secondary power bus and a USB-C port. The USB-C port includes a connector that provides an internal power bus, an input selector that couples the internal power bus to the main power bus, and a controller that enables/disables the coupling of the internal power bus to the main power bus by the input selector, and selectively couple the secondary power bus to the internal power bus. The controller further determines that an over-voltage condition is exhibited on the first internal power bus, and, in response to determining the over-voltage condition, disables the first input selector from coupling the first internal power bus to the main power bus and uncouples the secondary power bus from the first internal power bus.