USB-C Protection Circuit for Reverse Current Control

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Solution Overview

Problem

USB Type-C connector systems are susceptible to electrical damage due to reverse current, overcurrent, overvoltage, and overheating issues, particularly when faults occur, which can lead to damage to power sources and connected devices.

Innovation Solution

The implementation of a protection circuit within the USB controller that detects reverse current conditions and adjusts the operation of power switches to prevent damage, including using a comparison component to determine voltage thresholds and a gate control component to adjust switch operation, ensuring safe current flow and voltage levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If FETs are used to transfer power in USB-C connector systems, then power transfer capability is improved, but susceptibility to electrical damage from reverse current, overcurrent, overvoltage, and overheating increases

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidelectrical damage susceptibility
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent implements preliminary protective actions by detecting reverse current conditions before they cause damage and proactively adjusting switch operation. The protection circuit continuously monitors voltage conditions and takes preventive measures by deactivating switches or adjusting their operation in advance, preventing electrical damage before it occurs to the FETs and connected devices.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs feedback mechanisms where the protection circuit continuously monitors voltage conditions at different terminals and uses this information to dynamically adjust switch operation. The comparison component compares voltages and provides feedback to the gate control component, which then adjusts the FET operation in real-time to prevent harmful conditions while maintaining optimal power transfer.

Inventive Principle:
Principle #23Feedback

2Reliability

If protection circuits are added to detect and prevent reverse current conditions, then device reliability is improved, but circuit complexity increases

Engineering Contradiction:
Improvedevice protection capabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent achieves multi-functionality by designing a protection circuit that handles multiple protection functions (reverse current detection, overcurrent protection, overvoltage protection) within a single integrated circuit structure. The same basic architecture of comparison components and gate control mechanisms serves multiple protective purposes, reducing overall system complexity while providing comprehensive protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the protection circuit functions directly within the USB controller architecture, merging the comparison components, gate control logic, and switch control into an integrated system. This consolidation eliminates the need for separate discrete protection circuits and simplifies the overall system design while maintaining comprehensive protection capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10320180B1Current control and protection for universal serial bus type-C (USB-C) connector systems
Publication Date: 2019.06.11 INFINEON TECHNOLOGIES AMERICAS CORP
  • US10320180B1 patent drawing
  • US10320180B1 patent drawing
  • US10320180B1 patent drawing

AI summary

An electronic device includes a power switch configured to receive a voltage on a first terminal. The first terminal is coupled to a voltage regulator. The power switch is also configured to provide the voltage to a second terminal. The second terminal is coupled to a VBUS terminal of a Universal Serial Bus Type-C (USB-C) connector. The electronic device also includes a protection circuit comprising a comparison component coupled to the first terminal and the second terminal. The comparison component is configured to detect a first voltage at the first terminal detect a second voltage at the second terminal. The protection circuit is configured to determine whether the second voltage is within a threshold voltage of the first voltage and adjust operation of the power switch in response to determining that the second voltage is within the threshold voltage of the first voltage.