USB eSATA Connector Grounding Perpendicular Differential Pairs

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Solution Overview

Problem

Existing electrical connectors compatible with USB and eSATA protocols face challenges in minimizing cross-talk between differential pairs, which affects performance.

Innovation Solution

The electrical connector design includes a configuration with grounding contacts arranged perpendicular to differential pairs, and a deflectable cantilevered beam for USB contacts, within a single port, to reduce cross-talk between USB and eSATA interfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If grounding contacts are arranged in the same plane as differential pairs, then manufacturing is simpler, but cross-talk between differential pairs increases

Engineering Contradiction:
Improvecontact arrangement simplicityVSAvoidcross-talk between differential pairs
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The grounding contact is configured to extend in a direction substantially perpendicular to the plane containing the differential pairs. This dimensional change from coplanar to perpendicular arrangement reduces the electromagnetic coupling between signal lines while maintaining manufacturing feasibility through the housing structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If USB and eSATA contacts are integrated in a single port, then device versatility improves, but cross-talk between interfaces increases

Engineering Contradiction:
Improvedual interface compatibilityVSAvoidcross-talk between USB and eSATA interfaces
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The connector is divided into distinct contact sets: USB contacts (including power contact, data contacts, and shield contacts) and eSATA contacts (including ground contacts and signal contacts). Each set is spatially separated within the housing, allowing dual interface functionality while minimizing electromagnetic interference between interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Grounding contacts and shield contacts are positioned between the USB and eSATA signal contacts to act as electromagnetic shields. These intermediary elements reduce cross-talk between the two interfaces by providing grounding paths and blocking electromagnetic fields.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If grounding contacts are positioned at opposite sides of differential pairs, then cross-talk is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecross-talk reductionVSAvoidcontact positioning accuracy
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

Multiple grounding contacts are merged into a single grounding structure that extends perpendicular to the differential pairs. This unified grounding element maintains the cross-talk reduction benefits of distributed grounding while simplifying manufacturing by reducing the number of separate contact positioning requirements.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8100720B2Electrical connector featured with USB/eSATA interfaces
Publication Date: 2012.01.24 HON HAI PRECISION INDUSTRY CO LTD
  • US8100720B2 patent drawing
  • US8100720B2 patent drawing
  • US8100720B2 patent drawing

AI summary

An electrical connector includes an insulative housing defining a mating cavity, a tongue portion forwards extending into the mating cavity and defining thereon first and second faces opposite to each other, and first and second sets of contacts retained to the housing. The first set of contacts includes pairs of differential pairs and grounding contacts arranged at opposite sides of the differential pairs, and each of the differential pairs defines a first contacting section disposed in the first face and a soldering section. The second set of contacts each defines a deflectable cantilevered beam accessible from the second face. At least one of the grounding contacts defines a main section retained in the tongue portion and further extending into the mating cavity along the tongue portion, and the main section is disposed in a plane perpendicular to the first face.