Integrated ESD Resistor Network for USB Short-to-VBUS Protection

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Solution Overview

Problem

Existing ESD protection devices for USB interfaces are bulky, costly, and inefficient in managing ESD strikes and EOS events, particularly short-to-Vbus events, leading to potential damage and increased component count, cost, and space requirements.

Innovation Solution

An ESD protection device integrated with series resistors and ESD protection components, such as Zener diodes, is placed between AC coupling capacitors and USB circuits, with resistors on both sides of the ESD protection components to absorb and dissipate energy during hazardous events, reducing stress on the components and USB circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate circuits for ESD protection and EOS protection are implemented, then protection coverage is improved, but device complexity and part count increase

Engineering Contradiction:
Improveprotection coverageVSAvoidpart count
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines ESD protection and EOS protection into a single integrated circuit. The ESD protection component (such as a TVS diode) is coupled to the data line along with series resistors that provide both ESD and EOS protection functions. This merging approach maintains comprehensive protection coverage while reducing the part count and device complexity compared to using separate circuits for each protection type.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated circuit performs multiple protection functions simultaneously. The ESD protection component provides voltage clamping for ESD events, while the series resistors provide current limiting for both ESD and EOS events (including short-to-Vbus). This multi-functional design allows a single component to replace what would traditionally require multiple separate protection circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple protection components are integrated, then protection effectiveness is improved, but cost increases

Engineering Contradiction:
Improveprotection effectivenessVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By merging ESD protection and EOS protection into a single integrated circuit, the patent reduces the total component count and assembly complexity. This integration lowers manufacturing costs despite maintaining effective protection through multiple functional elements (ESD protection component plus series resistors) working together within the unified device.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If multiple protection components are integrated, then protection effectiveness is improved, but device size increases

Engineering Contradiction:
Improveprotection effectivenessVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The integration of ESD and EOS protection functions into a single circuit reduces the overall device footprint. Instead of requiring separate components and their associated mounting space, the unified design consolidates multiple protection functions into one compact unit, maintaining comprehensive protection while minimizing the area occupied on the circuit board.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated design effectively mitigates damage from ESD and EOS events by balancing energy dissipation, minimizing component stress and maintaining USB circuit integrity while reducing device size and cost.

Implementation Method 1

resistors on both sides of the ESD protection components to absorb and dissipate energy during hazardous events

Methodology Applied
Scientific EffectEnergy dissipation: Joule Heating

Implementation Method 2

a first ESD protection component coupled between the first node and a reference voltage terminal of the ESD protection device

Methodology Applied
Scientific EffectElectrostatic discharge protection: Electrostatic Discharge

Data Source

PatentEP4195271B1Electrostatic discharge protection device with integrated series resistors
Publication Date: 2026.01.28 INFINEON TECHNOLOGIES AG
  • EP4195271B1 patent drawingFigure 1
  • EP4195271B1 patent drawingFigure 2
  • EP4195271B1 patent drawingFigure 3

AI summary

An electrostatic discharge (ESD) protection device includes: a first resistor coupled between a first input terminal of the ESD protection device and a first node of the ESD protection device; a second resistor coupled between the first node and a first output terminal of the ESD protection device; and a first ESD protection component coupled between the first node and a reference voltage terminal of the ESD protection device, where the reference voltage terminal is configured to be coupled to a reference voltage.