USB-PD Power Converter Low-Power Switching for No-Load Efficiency

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Solution Overview

Problem

Existing USB-PD power converters consume significant power when no load is connected, leading to inefficiencies and unnecessary energy waste.

Innovation Solution

Implementing a secondary-side controller that transitions the power converter to a low power mode when no load is detected, reducing power consumption to less than 5 mW by powering down specific components on both the primary and secondary sides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power converter operates in active mode continuously, then it can immediately respond to load connections, but it consumes significant power during no-load conditions

Engineering Contradiction:
Improveresponse readinessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically transitions between active mode and low power mode based on load detection. The secondary-side controller monitors the output port and signals the primary-side controller to switch modes, making the power consumption adaptive to actual operational needs rather than static

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs periodic load detection and mode switching. The secondary-side controller periodically checks for load connections and triggers appropriate mode transitions, creating a rhythm of active and low-power states that reduces average power consumption while maintaining operational readiness

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If the power converter enters low power mode during no-load conditions, then power consumption is reduced to less than 5 mW, but the system must transition back to active mode when load is detected

Engineering Contradiction:
Improvepower consumptionVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The secondary-side controller continuously monitors the output port for load connections and provides feedback signals to the primary-side controller. This feedback mechanism enables automatic mode switching based on actual load conditions, reducing the need for complex manual control while achieving efficient power management

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses its own output port to detect load presence and automatically triggers the mode transition sequence. The secondary-side controller self-monitors and self-initiates the communication with the primary-side controller, eliminating the need for external control complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves a significant reduction in power consumption to less than 5 mW during no-load conditions, enhancing efficiency and reducing energy waste.

Implementation Method 1

a transformer comprising a primary-side coupled to receive a rectified alternating current (AC) input voltage at an input port, and a secondary-side connected to provide a direct current (DC) output voltage at an output port

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12455603B2Universal serial bus power delivery (USB-PD)
Publication Date: 2025.10.28 INFINEON TECHNOLOGIES AMERICAS CORP
  • US12455603B2 patent drawing
  • US12455603B2 patent drawing
  • US12455603B2 patent drawing

AI summary

A method of operating a Universal Serial Bus Power Delivery (USB-PD) power converter includes responsive to detecting an absence of a load device sending a low power mode signal from a secondary-side controller, coupled to control a secondary-side of the USB-PD power converter, to a primary-side controller coupled to control a primary-side of the USB-PD power converter, and transitioning the secondary-side controller from a secondary-side active mode to a secondary-side low power mode, transitioning the primary-side controller from a primary-side active mode to a primary-side low power mode responsive to receiving the low power mode signal, responsive to detecting a connection of the load device sending an active mode signal from the secondary-side controller to the primary-side controller, and transitioning the secondary-side controller from the secondary-side low power mode to the secondary-side active mode, and transitioning the primary-side controller from the primary-side low power mode to the primary-side active mode.