USB PD Controller Timing for Vehicle Voltage Transitions

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Solution Overview

Problem

USB Type-C connector systems in vehicles face issues with connector damage, battery drainage, and unexpected power loss due to fluctuations in input voltage caused by changes in vehicle operating conditions, such as engine start and stop transitions.

Innovation Solution

A PD controller with a USB power management application that sets and maintains a power delivery mode based on input voltage thresholds and timer durations, using a voltage sensing circuit to monitor input voltage and control the power delivery mode to prevent abrupt changes during vehicle transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the power delivery mode changes immediately in response to input voltage fluctuations, then the system responds quickly to voltage changes, but connector damage and battery drainage occur due to abrupt transitions

Engineering Contradiction:
Improveresponse speed to voltage changesVSAvoidconnector reliability and battery protection
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The PD controller initiates a timer when detecting voltage fluctuations before actually changing the power delivery mode. This preliminary timing action allows the system to prepare for the transition and prevent abrupt changes that could damage connectors or drain the battery, while still responding relatively quickly to voltage changes.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If external controllers or additional circuitry are added to manage power delivery during vehicle transitions, then protection against connector damage and battery drainage is improved, but device complexity increases

Engineering Contradiction:
Improveprotection against connector damage and battery drainageVSAvoidcontroller and circuitry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The PD controller is designed to perform multiple functions: it monitors input voltage, detects fluctuations, initiates timers, controls power delivery mode transitions, and protects against connector damage and battery drainage. By making the PD controller universal and multi-functional, the system achieves reliable protection without adding external controllers or additional circuitry.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The PD controller autonomously manages the entire power delivery protection process without external intervention. It self-monitors voltage conditions, self-regulates power delivery modes through timer-based control, and self-protects the system from damage, eliminating the need for additional control circuitry.

Inventive Principle:
Principle #25Self-service

3Reliability

If the timer duration is extended to ensure stable power delivery during transitions, then unexpected power loss is reduced, but the system's ability to adapt to changing voltage conditions is delayed

Engineering Contradiction:
Improvepower supply stability during transitionsVSAvoidadaptability to changing voltage conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system uses dynamic timer durations that can be adjusted based on the severity and characteristics of voltage fluctuations. The PD controller can select different timer durations depending on the specific transition condition, allowing the system to maintain stable power delivery when needed while quickly adapting when voltage conditions change rapidly or become unstable.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11829169B2USB power delivery management
Publication Date: 2023.11.28 TEXAS INSTRUMENTS INC
  • US11829169B2 patent drawing
  • US11829169B2 patent drawing
  • US11829169B2 patent drawing

AI summary

In described examples, a source circuit can have an input and an output. The input can be adapted to be coupled to an input voltage source configured to provide an input voltage. The source circuit can be configured to output power at an output based on a power delivery mode. The source circuit can include a timer and power delivery (PD) controller. The PD controller can be configured to control the power delivery mode responsive to the input voltage and the timer. The PD controller can be further configured to set a respective power delivery mode and initiate the timer for a timer duration based on the input voltage relative to an input voltage threshold. The PD controller can be further configured to continue operating in the respective power delivery mode for the timer duration.