USB Slave Device Power Quality Testing Circuit

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Solution Overview

Problem

USB slave devices experience unexpected power loss, reboot, or malfunction when powered by a USB power supply that does not meet the device's specifications, leading to user confusion and unnecessary returns.

Innovation Solution

Incorporating a power quality testing mechanism within the USB slave device, which includes a controller, power quality testing circuit, and peripheral module to detect if the USB power supply meets the required current standards, enabling only minimal functions for testing, and prompting users to replace the power supply if the standards are not met.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a power quality testing mechanism is added to the USB slave device, then the reliability of power supply detection is improved, but the device complexity increases

Engineering Contradiction:
Improvepower supply detection reliabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The USB slave device performs self-diagnosis by using its own controller to detect power quality parameters. The controller activates a power quality testing circuit that measures voltage, current, and power consumption, then compares these values against specification thresholds to determine if the power supply meets requirements, eliminating the need for external testing equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The power quality testing functionality is integrated into the existing controller of the USB slave device rather than being implemented as a separate standalone testing system. This merging of the testing mechanism with the device's control architecture reduces overall system complexity while maintaining detection capabilities.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If the USB slave device enables full functions during power testing, then the testing accuracy is improved, but the power consumption increases

Engineering Contradiction:
Improvepower quality testing accuracyVSAvoidpower consumption during testing
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The testing process is divided into two distinct phases: a power quality detection phase where only essential testing functions are activated to measure voltage, current, and power consumption, and a full functionality phase where all device features are enabled only after power supply compliance is confirmed. This segmentation allows accurate power measurement without the confounding variable of high power consumption from full device operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

During the power quality testing phase, only the minimum necessary functions are activated to perform measurements, rather than enabling all device features. This partial action approach provides sufficient data to assess power supply quality while avoiding the excessive power consumption that would occur if all functions were enabled during testing.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If the USB slave device performs power quality testing, then the user experience is improved, but the loss of time during initialization increases

Engineering Contradiction:
Improveuser experience reliabilityVSAvoidinitialization time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The power quality testing is performed as an initial check during device startup before full functionality is activated. The controller executes the power quality detection routine first, and only after confirming power supply compliance does the device proceed to enable all features. This preliminary action ensures reliable operation from the start while minimizing the time penalty by not repeating tests later.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12092667B2USB slave device and power quality testing method thereof
Publication Date: 2024.09.17 NANNING FUGUI PRECISION IND CO LTD
  • US12092667B2 patent drawing
  • US12092667B2 patent drawing

AI summary

A USB slave device and its power quality testing method, where the USB slave device is preset to enable only minimum functions required for the power quality testing method. When the USB slave device is connected to the USB power supply device, the power quality testing is activated. If the USB slave device is not rebooted after a period of time, the power quality testing is determined to be passed and fully functionality of the USB salve device is activated.