Universal USB Substrate for Multi-Standard Connector Support

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Solution Overview

Problem

Existing electronic devices with USB connectors face challenges in efficiently supporting multiple USB standards and plug types, leading to design complexities and increased manufacturing costs due to the need for separate components and testing for different USB types.

Innovation Solution

The electronic device incorporates a substrate with both first and second USB standard conductors, allowing for the selective mounting of either a USB3.1 Type-A or USB2.0 Type-A plug, or a USB Type-C plug, using a common wiring pattern that connects pads on the substrate to external terminals, enabling flexible manufacturing and reduced testing requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate components and testing are used for different USB types, then each USB standard can be properly supported, but design complexity and manufacturing costs increase

Engineering Contradiction:
Improvesupport for multiple USB standardsVSAvoiddesign complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The substrate is designed with a universal wiring pattern that can accommodate multiple USB connector types (USB 3.1 Type-A, USB 2.0 Type-A, and USB Type-C) through selective component mounting. The same substrate layout and wiring can support different USB standards by simply changing which connectors are mounted, eliminating the need for separate design files and reducing design complexity while maintaining multi-standard support

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate components and testing are used for different USB types, then each USB standard can be properly supported, but manufacturing costs increase

Engineering Contradiction:
Improvesupport for multiple USB standardsVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

A single substrate design serves multiple USB connector types, allowing manufacturers to produce one base product that can be configured for different USB standards. This reduces per-unit costs by eliminating the need for separate design files, multiple substrate versions, and extensive re-testing for each connector type, while still providing adaptability to support USB 3.1 Type-A, USB 2.0 Type-A, and USB Type-C connectors

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If separate testing is performed for different USB types, then each USB standard can be properly validated, but evaluation time and complexity increase

Engineering Contradiction:
ImproveUSB standard validationVSAvoidevaluation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The universal substrate design allows a single evaluation process to validate multiple USB connector types. Since the wiring pattern and mounting structure are identical across different USB standards, testing performed on one connector type automatically validates the substrate's compatibility with other USB types, significantly reducing evaluation time and complexity while maintaining reliability of validation

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of manufacture

If a common wiring pattern is used for different USB types, then manufacturing is simplified, but adaptability to different connector types must be maintained

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidconnector type flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The wiring pattern is designed to be universally compatible with multiple USB connector types (USB 3.1 Type-A, USB 2.0 Type-A, and USB Type-C) using the same trace routing and pad configurations. This allows the substrate to maintain adaptability to different connector types while simplifying manufacturing through a single, standardized wiring design that works across all supported USB standards

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9918385B2Electronic device
Publication Date: 2018.03.13 KIOXIA CORP
  • US9918385B2 patent drawing
  • US9918385B2 patent drawing
  • US9918385B2 patent drawing

AI summary

According to an embodiment, an electronic device includes a substrate, first conductors, second conductors, a connector, third conductors, an electronic component, and a first wiring. The first conductor is complied with a first USB standard. The second conductor is complied with a second USB standard. The connector is mounted on the first conductors or the second conductors. The first wiring connects one of the first conductors, one of the second conductors, and one of the third conductors.