USB Switch Circuit Leakage Reduction via Local Rail Clamping

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Solution Overview

Problem

Switch circuits in USB devices face challenges in reducing leakage currents, particularly Ion leakage current and Ion off leakage current, which interfere with moisture detection and are not adequately protected against high voltage direct current (DC) surges, affecting signal integrity and device suitability for moisture detection applications.

Innovation Solution

A switch circuit design incorporating a main transistor, voltage generator circuits, clamp circuits, and a driver circuit that activates and deactivates the main transistor in response to overvoltage events, generating local rails to protect the transistor and reduce leakage currents, including the use of diodes and transistors to manage voltage and current during normal and overvoltage conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high voltage protection circuit is added to protect against DC surges, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprotection against high voltage DC surgesVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection circuit is segmented into distinct functional blocks: overvoltage detection circuit, control circuit, and clamp circuit. Each block performs a specific function, allowing independent optimization and simplifying the overall design while maintaining comprehensive protection capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The overvoltage detection circuit continuously monitors the voltage level before damage occurs. When overvoltage is detected, the control circuit preemptively activates the clamp circuit to prevent damage, rather than reacting after damage has occurred. This preliminary action ensures protection while minimizing circuit complexity.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If leakage current is reduced for moisture detection, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemoisture detection accuracyVSAvoidcircuit structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The protection circuit and leakage current reduction function are merged into a single integrated design. The clamp circuit not only provides overvoltage protection but also inherently reduces leakage current by controlling the voltage levels across the switch transistor, eliminating the need for separate circuits for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The clamp circuit serves multiple functions simultaneously: it clamps overvoltage to protect the switch transistor, reduces leakage current for accurate moisture detection, and maintains signal integrity. This multi-functionality reduces overall device complexity while achieving both protection and measurement precision goals.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If clamp circuit is added to reduce leakage current, then signal integrity is improved, but device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The clamp circuit is applied locally at the gate terminal of the switch transistor, precisely where voltage control is needed. By clamping the voltage between the gate and source terminals, the circuit locally improves signal integrity and reduces leakage current without requiring global circuit redesign, thus minimizing added complexity.

Inventive Principle:
Principle #3Local quality

4Reliability

If voltage generator circuits are added to generate local rails, then protection capability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvehigh voltage protection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The voltage generator circuits generate the necessary local voltage rails using the existing power supply and circuit elements. The overvoltage detection circuit uses the same power supply to generate reference voltages, and the clamp circuit uses available transistors and diodes to create the clamping function. This self-service approach provides robust protection capability while avoiding additional expensive external components, thereby reducing manufacturing cost.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces or eliminates Ion leakage and Ion off leakage currents, enhancing signal integrity and enabling the switch circuit to protect against high voltage DC surges, thus improving the device's suitability for moisture detection and reducing manufacturing costs and die size.

Implementation Method 1

a clamp circuit connected to the high local rail between the first voltage generator circuit and a gate of the main transistor, where the clamp circuit is configured to clamp the voltage between the high local rail and the gate of the main transistor during the overvoltage event

Methodology Applied
Scientific EffectVoltage clamping: Electric Field

Implementation Method 2

The clamp circuit may include a first diode and a second diode. The first voltage generator circuit is configured to provide either a drain voltage of the main transistor or a source voltage of the main transistor as the voltage on the high local rail

Methodology Applied
Scientific EffectDiode voltage regulation: Diode

Implementation Method 3

a main transistor configured to be activated during a normal operation of the switch circuit, where the main transistor is configured to be deactivated during an overvoltage event

Methodology Applied
Scientific EffectTransistor switching:

Data Source

PatentUS11088540B2Switch circuit with high voltage protection that reduces leakage currents
Publication Date: 2021.08.10 SEMICON COMPONENTS IND LLC
  • US11088540B2 patent drawing
  • US11088540B2 patent drawing
  • US11088540B2 patent drawing

AI summary

According to an aspect, a switch circuit for a Universal Serial Bus (USB) connector device includes a main transistor configured to be activated during a normal operation of the switch circuit, a first voltage generator circuit configured to generate a voltage on a high local rail during an overvoltage event, a second voltage generator circuit configured to generate a voltage on a low local rail during the overvoltage event, where the low local rail is connected to a bulk of the main transistor, and a clamp circuit connected to the high local rail between the first voltage generator circuit and a gate of the main transistor, where the clamp circuit is configured to clamp the voltage between the high local rail and the gate of the main transistor during the overvoltage event.