USB Type-C Connector Controllers for CC-Pin Disconnection Detection

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Solution Overview

Problem

USB Type-C connectors experience electric arcing and reduced service life due to large voltage and current during hot swap, especially when the USB Type-C plug is unplugged, leading to instability and potential damage.

Innovation Solution

The USB Type-C receptacle design incorporates metal tongues of varying lengths to stabilize connections, and a controller system that detects disconnection and proactively turns off transistors and discharges pins to prevent arcing by reducing voltage levels before complete disconnection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If USB Type-C connectors support hot swap with high voltage and current for faster charging, then charging speed and power delivery are improved, but electric arcing and service life are worsened during disconnection

Engineering Contradiction:
Improvecharging powerVSAvoidconnector service life
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The controller detects disconnection through CC pin voltage changes and proactively turns off the transistor connected to VBUS before complete physical disconnection occurs. This preliminary action prevents electric arcing by eliminating voltage potential while the connector is still physically connected, thereby extending service life while maintaining high power charging capability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses CC (Configuration Channel) pins to provide feedback about connector connection status. The controller continuously monitors CC pin voltage levels to detect when a plug is being removed, and uses this feedback to control the VBUS transistor state, preventing arcing conditions while enabling fast charging

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If metal tongues are made longer to improve connection stability, then connection reliability is improved, but manufacturing precision requirements are worsened

Engineering Contradiction:
Improveconnection stabilityVSAvoidmetal tongue length precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

Different metal tongues are designed with different lengths according to their specific functions. VBUS metal tongues are longer to maintain stable power connection, while CC metal tongues are shorter for configuration signaling. This localized differentiation achieves overall connection stability without requiring all components to meet uniformly high manufacturing precision standards

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12450189B2USB type-C connectors and related controllers with voltage control pertaining to disconnection detection
Publication Date: 2025.10.21 ON BRIGHT INTEGRATIONS CO INC
  • US12450189B2 patent drawing
  • US12450189B2 patent drawing
  • US12450189B2 patent drawing

AI summary

USB controller for one or more USB connectors and method thereof. For example, a USB controller for one or more USB connectors includes: a detector configured to receive a first input signal from a first pin of a first USB connector and receive a second input signal from a second pin of the first USB connector and generate a detection signal based at least in part on the first input signal and the second input signal; a logic controller configured to receive the detection signal and generate a first control signal and a second control signal based at least in part on the detection signal; a driver configured to receive the first control signal, generate a drive signal based at least in part on the first control signal, and output the drive signal to a first transistor terminal of a transistor.