USB Type-C Guide Pin Structure for Power Transfer

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Solution Overview

Problem

Information handling systems face challenges with power transfer efficiency and connector port strength in small form factors, where limited power delivery and mechanical weakness are issues due to the small size of connectors, and existing solutions like Type C USB connectors do not adequately address these problems.

Innovation Solution

The integration of guide pins and guide connectors external to the connector port, with a controller coordinating power transfer, allows for pre-negotiated power settings to adapt to load changes and enhance power transfer efficiency, and the use of a connector port in a cavity with an intermediary board and spring clips increases robustness and replaceability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single physical connector is used to provide both data and power interface, then device complexity is reduced, but power transfer capability is limited

Engineering Contradiction:
Improveconnector structureVSAvoidpower transfer capability
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The connector system is segmented into two separate physical connectors: a first connector dedicated to data transfer and a second connector dedicated to power transfer. This segmentation allows each connector to be optimized for its specific function, enabling the power connector to provide higher power transfer capability while the data connector maintains streamlined complexity.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the housing thickness is reduced to achieve smaller form factor, then mobility is improved, but mechanical strength around connector locations is weakened

Engineering Contradiction:
Improvehousing thicknessVSAvoidmechanical strength
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

A connector reinforcement structure acts as an intermediary element between the housing and the connectors. This reinforcement structure is positioned at the location where the second connector penetrates the housing and provides additional mechanical support, distributing stresses and preventing structural weakness while maintaining the thin housing design.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If guide pins are added external to the connector port, then alignment ease is improved, but device complexity increases

Engineering Contradiction:
Improveconnector alignmentVSAvoidconnector structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The guide pin structure on the cable connector is designed to match and interface with corresponding guide features on the housing. This copying approach ensures precise alignment without requiring complex alignment mechanisms, as the guide pins simply need to fit into their corresponding recesses or slots.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10320128B2Information handling system multi-purpose connector guide pin structure
Publication Date: 2019.06.11 DELL PROD LP
  • US10320128B2 patent drawing
  • US10320128B2 patent drawing
  • US10320128B2 patent drawing

AI summary

A USB Type C connector port adapts to support docking solutions with enhanced power transfer features, including increased power transfer levels supported through a guide pin and connector interface, rapid power transfer configuration changes by applying pre-negotiated power settings, external battery charge and discharge at an information handling system with improved efficiency accomplished by transitioning voltage between native and boosted levels responsive to information handling system load, and robust connector port coupling in a cavity of a connector shell.