Utility Flap for Worker Pockets with One-Handed Anchor Retention

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Solution Overview

Problem

Workers operating at heights face difficulties in securely carrying and managing fall prevention and protection equipment, which often requires two hands to stow, violating the Three-Point-Rule and posing a risk of catastrophic falls, especially in hazardous environments where tools and anchors can become obstacles.

Innovation Solution

A flap or pouch system on worker garments with a releasable hook and loop connection allows for one-handed securement and retrieval of anchoring devices and tools, utilizing a stiffened edge for tactile guidance and a cover flap for easy access, enabling safe handling without violating the Three-Point-Rule.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional stowage methods (snaps, hook & loop) are used to secure anchor devices, then the anchor can be securely retained during vigorous activities, but the worker must use two hands to deploy and stow the anchor, violating the Three-Point-Rule

Engineering Contradiction:
Improvesecure retention of anchor deviceVSAvoidone-handed deployment capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The anchor device incorporates a self-retaining mechanism with spring-loaded arms and cam surfaces that automatically engage and lock the anchor in the pouch during vigorous activities, eliminating the need for continuous manual intervention while maintaining secure retention

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A pouch with internal retention structures serves as an intermediary between the worker's hand and the anchor device, allowing the worker to interact with the pouch exterior while the internal mechanism handles the complex retention functions, enabling one-handed operation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If the anchor device is made long enough to allow worker movement and execution of job skills, then the worker has sufficient reach and mobility, but the anchor and tools become obstacles to the worker safely repositioning or descending/ascending

Engineering Contradiction:
Improvetether length for worker mobilityVSAvoidobstacle to safe repositioning
Core Design Contradiction:
Length of moving objectVSObject-generated harmful factors

Solution Approach 1:

The anchor device nests within a pouch that is attached to the worker's garment, with the tether coiled or folded within the pouch when not in use. This nesting arrangement keeps the long tether organized and prevents it from becoming an obstacle during movement, while still providing full length when needed for anchoring

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If all potentially needed equipment is carried by the worker, then the worker has complete supplies for the job, but the worker is unable to securely carry all equipment and movement becomes unwieldy and dangerous

Engineering Contradiction:
Improveamount of equipment carriedVSAvoidworker mobility
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The worker's equipment is segmented into multiple pouches attached at different locations on the garment, with each pouch dedicated to specific types of equipment. This segmentation allows efficient distribution of weight and enables the worker to access only the equipment needed at each location, maintaining mobility while carrying comprehensive supplies

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9486022B2Utility flap for worker pockets
Publication Date: 2016.11.08 HONEYWELL SAFETY PRODUCTS USA INC
  • US9486022B2 patent drawing
  • US9486022B2 patent drawing
  • US9486022B2 patent drawing

AI summary

A pocket such as for a garment for a worker, including a panel securable to an outer surface of the garment to define a pocket between the panel and the garment outer surface with a pocket opening defined along one side of the panel. First and second connectors on the panel and garment outer surface within the pocket may be connected together to retain an object in the pocket by pressing the panel against the garment, where the connection may be released both by pushing an object into the pocket, and by pulling a retained object from the pocket. A stiffened side of the second panel retains the second panel in a bowed configuration outwardly from the first panel at the pouch opening.