Utility Knife With V-Shaped Housing and Adjustable Blade Stop

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Solution Overview

Problem

Existing utility knives require separate production for right- and left-handed users due to design asymmetry, leading to increased manufacturing and organizational expenses, and often lack automatic blade retraction, which complicates safe storage and handling.

Innovation Solution

A utility knife with a V-shaped front end and adjustable, lockable stop element allows the blade to be used by both right- and left-handed users, featuring a spring-actuated blade holder that can be secured in multiple positions, enabling adjustable blade extension lengths without additional manufacturing costs or complex mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate production for right- and left-handed users is implemented, then ergonomic usability for specific user groups is improved, but manufacturing complexity and organizational expenses increase

Engineering Contradiction:
Improveergonomic usabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The knife housing features an asymmetric V-shaped front end with a single actuator positioned on one side, creating a design that works ergonomically for both right-handed and left-handed users without requiring separate mirror-reversed versions. This asymmetric configuration resolves the contradiction by maintaining ease of operation for all users while avoiding the manufacturing complexity of producing multiple variants.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If automatic blade retraction is implemented, then safety during storage and handling is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The blade holder incorporates a spring mechanism that automatically retracts the blade into the housing when the actuator is released. This self-service mechanism ensures safety during storage and handling without requiring complex additional systems, as the spring automatically performs the retraction function upon release of the actuating force.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If adjustable blade extension lengths are implemented, then adaptability to different applications is improved, but device complexity increases

Engineering Contradiction:
Improveapplication adaptabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The blade holder is designed with an adjustable stop element that can be positioned at different locations along the guide, allowing dynamic adjustment of the blade extension length. This enables the same knife to adapt to different cutting applications by simply repositioning the stop element, without requiring complex mechanisms or multiple knife variants.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables comfortable use by both handedness groups with reduced manufacturing expenses, improved ergonomic design, and automatic blade retraction for enhanced safety and convenience.

Implementation Method 1

A spring braced between the holder and the housing urges the holder and the actuator longitudinally rearward in the housing toward the rear position

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS7647702B2Utility knife
Publication Date: 2010.01.19 MARTOR
  • US7647702B2 patent drawing
  • US7647702B2 patent drawing
  • US7647702B2 patent drawing

AI summary

A utility knife for use with a replaceable flat blade, has an elongated housing having a longitudinally extending guide open at the front end, a longitudinally extending and transversely open slot, and a longitudinally extending holding face directed transversely opposite to the stop. A blade holder having a seat for the blade is slidable in the housing between a front use position forwardly bearing on a longitudinally displaceable stop and with the blade projecting longitudinally forwardly from the guide past the front end and a rear storage position with the blade wholly contained in the housing rearward of the front end and the holder out of engagement with the stop. The stop can be secured in any of a plurality of longitudinally offset positions in the housing to adjust the front position of the blade.