Utility Vehicle Powertrain Mount Brackets for Vibration Stability

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Solution Overview

Problem

Existing utility vehicles face challenges in efficiently supporting the engine and transmission components, particularly in off-road conditions, due to the complex arrangement of the power transmission system which can lead to instability and inefficiencies.

Innovation Solution

The utility vehicle incorporates a vehicle body frame that supports the engine and transmission components using mount brackets, including a first and second mount bracket and a rear mount, which are elastically connected to the vehicle body frame via rubber bushes, providing stable support for the engine, transmission, and related components like the front wheel propeller shaft and air conditioner compressor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the engine and transmission are mounted directly to the vehicle body frame using rigid connections, then the structural strength and power transmission efficiency are improved, but the vehicle stability and vibration resistance deteriorate

Engineering Contradiction:
Improvestructural strengthVSAvoidvehicle stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent introduces mount brackets as intermediary components between the engine/transmission and the vehicle body frame. These mount brackets serve as mediators that decouple the rigid connection, allowing the power transmission system to be securely mounted while isolating vibrations from the vehicle body, thus maintaining both structural strength and vehicle stability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the engine and transmission are mounted using rigid connections, then the power transmission efficiency is improved, but the vibration and instability increase

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoidvibration
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The mount brackets act as intermediary elements that facilitate power transmission while filtering out harmful vibrations. The brackets are designed to transmit torque and power efficiently from the engine and transmission to the vehicle frame, while their mounting configuration absorbs and isolates vibration, preventing it from propagating through the vehicle body

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If a complex arrangement of power transmission components is used, then the functionality and adaptability are improved, but the system stability and reliability deteriorate

Engineering Contradiction:
ImprovefunctionalityVSAvoidsystem stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent segments the power transmission system into modular components (engine, transmission, mount brackets) that are independently mounted to the vehicle frame. This segmentation allows each component to be optimized for its specific function while the overall system maintains stability through the standardized mounting interface provided by the mount brackets, reducing the negative effects of complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the stability and efficiency of power transmission, allowing the vehicle to navigate challenging off-road terrains by ensuring secure mounting and reduced vibrations, thereby improving overall performance.

Implementation Method 1

mount brackets, including a first and second mount bracket and a rear mount, which are elastically connected to the vehicle body frame via rubber bushes

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

providing stable support for the engine, transmission, and related components... reduced vibrations

Methodology Applied
Scientific EffectVibration damping: Damping

Data Source

PatentUS12415412B2Utility vehicle
Publication Date: 2025.09.16 KAWASAKI MOTORS LTD
  • US12415412B2 patent drawing
  • US12415412B2 patent drawing
  • US12415412B2 patent drawing

AI summary

A utility vehicle includes a vehicle body frame, a traveling drive source, a mount bracket for mounting the traveling drive source on the vehicle body frame, and a related component connected to the traveling drive source. The related component is supported by the mount bracket.