Utility Vehicle Frame Assembly for Versatile Off-Road Cargo Mounting

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Solution Overview

Problem

Off-road utility vehicles require versatile configurations to support various accessories and loads, but existing designs lack efficient mounting systems for heavy loads and cargo transport, especially in off-road terrain.

Innovation Solution

A utility vehicle design featuring a robust frame assembly with multiple mounting locations for a suspension assembly, differential, steering mechanism, and tie-down members, along with a hydraulic system to adjust suspension height, enabling secure load support and cargo transport across diverse terrains.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple mounting locations are added to support various accessories and heavy loads, then the vehicle's versatility and load-bearing capability are improved, but the frame assembly complexity increases

Engineering Contradiction:
Improvevehicle configuration versatilityVSAvoidframe assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The frame assembly is designed with multiple mounting locations that can serve various functions - supporting suspension assemblies, differentials, steering mechanisms, tie-down members for cargo, and accessory mounts. This multi-functional design allows a single frame structure to accommodate diverse configurations for different applications including heavy load towing, cargo transport, and accessory installation, thereby achieving versatility without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The frame assembly is divided into distinct sections with specific mounting locations strategically positioned for different components. Each mounting location is designed as a separate attachment point that can be independently configured, allowing the frame to be adapted for various purposes while maintaining structural integrity and managing complexity through modular design

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If a cargo platform is positioned to extend over the seat harness for maximum cargo capacity, then the cargo transport capability is improved, but the operator safety and comfort deteriorate

Engineering Contradiction:
Improvecargo capacityVSAvoidoperator safety and comfort
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The cargo platform is designed with adjustable positioning capability, allowing it to be moved between different locations including positions that extend over the seat harness for maximum cargo capacity and positions that clear the operator area for enhanced safety and comfort. This dynamic repositioning feature enables the system to adapt to different operational requirements, balancing cargo capacity needs with operator safety concerns

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the seat harness is made movable between positions, then the adaptability for different cargo configurations is improved, but the structural complexity of the seat harness increases

Engineering Contradiction:
Improveseat harness positioning flexibilityVSAvoidseat harness mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The seat harness is designed as a movable component that can be repositioned between different locations along the frame assembly. This dynamic positioning capability allows the harness to adapt to various cargo configurations and operator positioning needs, providing versatility in how cargo and operators are arranged while maintaining a relatively simple implementation through guided movement along predefined paths or rails

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances the vehicle's capability to handle heavy loads and cargo by providing secure mounting points and adjustable suspension, improving stability and versatility across different off-road conditions.

Implementation Method 1

a hydraulic assembly operably coupled to the powertrain assembly and the suspension assembly. The hydraulic assembly is configured to selectively adjust a height of the suspension assembly relative to a ground surface

Methodology Applied
Scientific EffectHydraulic: Hydraulic Press

Data Source

PatentUS11987288B2Utility vehicle
Publication Date: 2024.05.21 POLARIS IND INC
  • US11987288B2 patent drawing
  • US11987288B2 patent drawing
  • US11987288B2 patent drawing

AI summary

A utility vehicle is configured for off-road terrain and may include a plurality of mounting members configured to support a load and/or support the vehicle during transport. The utility vehicle also includes an upper frame assembly which is movable between a first position and second position. The upper frame assembly may be moved to the second position during transportation of the utility vehicle. Further, the utility vehicle includes a plurality of configurations for a rear cargo area, thereby allowing for passengers or cargo to be supported.