Utility Vehicle Drive Lever Synchronization for One-Handed Travel

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Solution Overview

Problem

Conventional twin-stick control systems for utility vehicles require both control sticks to be maintained in equivalent positions for straight-line travel, making it difficult to operate other vehicle controls without causing unintended turns.

Innovation Solution

A drive control system with independent drive control levers connected by a coupler that provides a synchronizing force, allowing one lever to be used for straight-line travel while the other lever can be independently controlled for direction changes, using a biasing element to maintain lever correspondence or allow differential positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If both control sticks are maintained in equivalent positions for straight-line travel, then the vehicle moves straight, but the operator cannot operate other vehicle controls without causing unintended turns

Engineering Contradiction:
ImproveAbility to operate other controlsVSAvoidStraight-line travel stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A mechanical coupler with a biasing element (spring) is introduced as an intermediary between the two control sticks. The coupler provides a synchronizing force that automatically maintains both sticks in equivalent positions for straight-line travel, while allowing the operator to release one stick to operate other controls without causing unintended turns. The biasing element stores and releases mechanical energy to maintain the synchronized position.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the operator releases one control stick to operate other controls, then the other controls become accessible, but the associated drive wheel slows or stops causing an unwanted turn

Engineering Contradiction:
ImproveControl flexibilityVSAvoidStraight-line maintenance
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The mechanical coupler with biasing element performs preliminary action by continuously applying a synchronizing force to keep both control sticks in equivalent positions. This preliminary synchronization ensures that when the operator releases one stick to operate other controls, the coupler automatically maintains the other stick in the correct position, preventing unwanted turns and eliminating the need for the operator to consciously maintain stick positions.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If a mechanical coupler with biasing element is added to synchronize control sticks, then straight-line travel is maintained with one hand, but the device complexity increases

Engineering Contradiction:
ImproveOne-handed control capabilityVSAvoidControl system structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic synchronization systems with a simple mechanical coupler and biasing element assembly. The mechanical coupling directly connects the two control sticks through a pivot axis, and the biasing element (spring) provides the synchronizing force through pure mechanical means. This mechanical substitution eliminates the need for sensors, actuators, and control electronics, significantly reducing system complexity while achieving the desired one-handed control capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables straight-line propulsion with one hand, freeing the other hand for other vehicle controls, while still allowing conventional directional control through differential lever movement.

Implementation Method 1

the coupler includes a biasing element configured to provide a synchronizing force between the first and second drive control levers

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12358549B2Drive control system for utility vehicle
Publication Date: 2025.07.15 THE TORO COMPANY
  • US12358549B2 patent drawing
  • US12358549B2 patent drawing
  • US12358549B2 patent drawing

AI summary

A drive control system and a utility vehicle incorporating the drive control system. The drive control system may include first and second drive control levers each adapted to independently control an output of an associated drive member. A coupler is interposed between the drive control levers and is configured to provide a synchronizing force. The synchronizing force may cause movement of one drive control lever to produce corresponding movement of the other drive control lever, thereby allowing straight-line vehicle travel via operator input to a single drive control lever. The synchronizing force may be overcome by application of independent forces to each of the two drive control levers.