UV-Blocking Member Integration in Bendable Display Devices

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Solution Overview

Problem

Current display devices with bending portions face challenges in effectively forming and maintaining a UV-blocking structure, which can lead to deterioration of driving elements due to UV exposure.

Innovation Solution

Incorporating a UV-blocking member, such as metal oxides, dyes, pigments, or carbon-based light-blocking materials, into the display device's structure, including UV-blocking layers or particles in the supporting film, base substrate, or buffer layers, to prevent UV damage, combined with a method for manufacturing that involves forming a bending portion using a guide film and adhesive members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a UV-blocking member is added to protect driving elements from UV damage, then the reliability of the display device is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection of driving elements from UV damageVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The UV-blocking member is merged with existing structural components of the display device, specifically combining it with the supporting film, base substrate, or buffer layers. This integration approach allows the UV-blocking function to be achieved without adding separate independent components, thereby improving reliability while minimizing increases in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The UV-blocking member is designed to serve multiple functions within the display device structure. By incorporating UV-blocking materials into components that already provide structural support or protective functions, the same component performs both its original function and UV protection, reducing the need for additional dedicated UV-blocking components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Duration of action of stationary object

If UV-blocking materials are incorporated into the display device structure, then the durability of driving elements is improved, but the manufacturing process complexity increases

Engineering Contradiction:
Improvedurability of driving elementsVSAvoidmanufacturing process complexity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The UV-blocking member is incorporated into the display device structure during the manufacturing process at an early stage, before the driving elements are fully assembled and sealed. By performing the UV-blocking integration preliminarily during manufacturing rather than as a post-assembly modification, the overall manufacturing complexity is minimized while still achieving the durability improvement.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If a UV-blocking layer is disposed between the buffer layer and base substrate, then the protection effectiveness against UV rays is improved, but the device complexity increases

Engineering Contradiction:
ImproveUV ray protection effectivenessVSAvoidlayer structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The UV-blocking member is selectively positioned at the specific location between the buffer layer and base substrate where UV protection is most critical for protecting the driving elements. This localized placement approach ensures maximum protection effectiveness at the most vulnerable area without requiring UV-blocking materials to be distributed throughout the entire device structure, thereby minimizing complexity increases.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents deterioration of driving elements by blocking UV rays, ensuring the longevity and performance of display devices with curved or bent designs.

Implementation Method 1

a UV-blocking member disposed below the driving element... a UV-blocking layer combined with at least one surface of the supporting film... UV-blocking particles dispersed in the supporting film

Methodology Applied
Scientific EffectUV-blocking: Absorption (EM radiation)

Implementation Method 2

combining the panel part with a guide film by a guide adhesive member

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 3

irradiating a UV ray onto the guide adhesive member through the lower surface of the guide film

Methodology Applied
Scientific EffectUV curing: Photopolymerisation

Data Source

PatentUS11150691B2Display device and method for manufacturing the same
Publication Date: 2021.10.19 SAMSUNG DISPLAY CO LTD
  • US11150691B2 patent drawing
  • US11150691B2 patent drawing
  • US11150691B2 patent drawing

AI summary

A display device includes a panel part and a protective window on the panel part. The panel part includes a base substrate, a supporting film disposed below the base substrate, a driving element disposed on the base substrate, the driving element including an active pattern, and a UV-blocking member disposed below the driving element.