UV-blocking Silicone Hydrogel Contact Lens Composition
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Solution Overview
Problem
Manufacturing silicone hydrogel contact lenses with both high UV-blocking efficiency and hydrophilicity is challenging due to the difficulty in combining hydrophobic silicon-based materials with hydrophilic surfaces and UV-blocking monomers.
Innovation Solution
A UV-blocking silicone hydrogel composition comprising a hydrophilic silicone macromer, UV-blocking monomer, hydrophilic monomer, crosslinker, and polymerization initiator, with specific chemical structures and weight percentages, is used to create a contact lens that balances moisture retention and UV protection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If hydrophobic UV-blocking monomer is incorporated into silicone hydrogel contact lens, then UV-blocking efficiency is improved, but hydrophilicity and wettability deteriorate
Solution Approach 1:
The patent introduces a hydrophilic monomer as an intermediary component that mediates between the hydrophobic UV-blocking monomer and the aqueous environment. This hydrophilic monomer forms a hydrophilic matrix that accommodates the hydrophobic UV-blocking monomer, allowing UV protection while maintaining surface wettability and comfort during wear.
Solution Approach 2:
The contact lens employs a composite material system combining hydrophobic UV-blocking monomer, hydrophilic monomer, and crosslinking agent. This composite formulation integrates materials with opposing properties (hydrophobic and hydrophilic) to achieve simultaneous UV blocking efficiency and hydrophilic surface characteristics, resolving the contradiction between these two requirements.
2Ease of operation
If hydrophilic surface is created on hydrophobic silicon-based material, then wettability is improved, but UV-blocking efficiency deteriorates
Solution Approach 1:
The patent merges multiple functions into a single contact lens material system: UV blocking, hydrophilicity, and structural stability. By combining UV-blocking monomer, hydrophilic monomer, and crosslinking agent in one formulation, the lens achieves all three functions simultaneously without requiring separate layers or coatings, thus maintaining both wettability and UV protection.
Solution Approach 2:
The contact lens material is designed as a multi-functional polymer system where the hydrophilic monomer provides wettability, the UV-blocking monomer provides UV protection, and the crosslinking agent provides structural integrity. This universal material system performs multiple functions concurrently, eliminating the need to choose between wettability and UV blocking.
3Strength
If crosslinking density is increased to improve mechanical strength, then structural stability is improved, but oxygen permeability deteriorates
Solution Approach 1:
The patent optimizes the crosslinking density parameter within a specific range (0.5-5 wt% crosslinking agent) to achieve the desired balance. By carefully controlling this parameter, the formulation attains sufficient mechanical strength for lens durability while maintaining adequate oxygen permeability for corneal health, resolving the contradiction between strength and oxygen transmission.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The composition achieves high UV-blocking efficiency with UVA transmittance less than 10% and UVB transmittance less than 1%, while maintaining excellent hydrophilicity and wettability, reducing lipid and protein deposits and enhancing comfort during wear.
Implementation Method 1
a polymerization initiator
Implementation Method 2
an UV-blocking monomer... UVA transmittance less than 10% and UVB transmittance less than 1%
Implementation Method 3
a hydrophilic silicone macromer... maintaining excellent hydrophilicity and wettability
Data Source
AI summary
The present disclosure provides a UV-blocking silicone hydrogel composition including a hydrophilic silicone macromer, a UV-blocking monomer, a first hydrophilic monomer, a crosslinker and a polymerization initiator. The hydrophilic silicone macromer has a general formula: V-L-S-(L'-V')x, wherein V and V' are independently ethylenically-based polymerizable groups, L and L' are independently a covalent bond or a linkage group, S is a siloxane group having a chemical structure such as or and x is 0 or 1. A silicone contact lens containing the UV-blocking silicone hydrogel composition is also provided herein.


