UV and Blue-UV LED Illuminator for Surface Disinfection

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Solution Overview

Problem

Existing ultraviolet (UV) sterilization technologies, particularly those using UV-C LEDs, suffer from low efficiency and require high maintenance, containing mercury and needing high voltages.

Innovation Solution

The development of an illuminator that combines UV LEDs and blue-UV LEDs, operating in specific wavelength ranges (270-290 nm and 380-420 nm respectively), to enhance surface disinfection through the generation of reactive oxygen species (ROS).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional mercury UV-C lights are used for sterilization, then effective sterilization is achieved, but the devices are difficult to maintain, contain mercury, and require high voltages

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidmaintenance difficulty
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the harmful mercury component from the sterilization system and replaces it with LED technology. The invention uses UV-C LEDs and blue-UV LEDs to generate the necessary radiation without requiring mercury, thereby eliminating the maintenance and safety issues associated with traditional mercury lamps while preserving sterilization effectiveness

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/electrical system of mercury arc lamps with a solid-state LED system. This substitution eliminates the need for high voltage power supplies and complex ballast circuits, resulting in a simpler, more reliable device that is easier to maintain while achieving the same sterilization function

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-generated harmful factors

If UV-C LEDs are used for sterilization, then mercury-free operation is achieved, but the efficiency is low

Engineering Contradiction:
Improvemercury eliminationVSAvoidsterilization efficiency
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The patent combines UV-C LEDs (wavelength 270-290 nm) with blue-UV LEDs (wavelength 380-420 nm) in a single illumination system. This merging of two different LED types with different wavelength outputs creates a synergistic effect where the blue-UV component generates reactive oxygen species that enhance the sterilization capability of the UV-C radiation, thereby improving overall efficiency while maintaining mercury-free operation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the spectral parameters of the illumination system by introducing blue-UV wavelengths (380-420 nm) in addition to UV-C wavelengths (270-290 nm). This parameter change enables the generation of reactive oxygen species through photochemical processes, which significantly enhances the sterilization efficiency compared to UV-C LEDs alone, while maintaining the mercury-free advantage

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If blue-UV LEDs are used alone for sterilization, then prolonged exposure achieves sterilization through ROS generation, but the treatment time is extended

Engineering Contradiction:
Improvemercury-free operationVSAvoidsterilization time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The patent uses blue-UV LEDs to preliminarily generate reactive oxygen species on the surface before the UV-C LEDs deliver the primary sterilization radiation. This preliminary action of ROS generation sensitizes microorganisms to UV-C radiation, making them more vulnerable and reducing the overall treatment time required for effective sterilization

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent operates both UV-C LEDs and blue-UV LEDs simultaneously or in coordinated sequences, maintaining continuous useful action throughout the treatment process. The blue-UV LEDs continuously generate ROS while UV-C LEDs deliver germicidal radiation, creating a sustained synergistic effect that achieves sterilization faster than either component could alone, thereby reducing the loss of time

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This combination significantly improves the disinfection efficiency of surfaces by effectively sterilizing microorganisms through prolonged exposure to blue-UV light, while also addressing the inefficiencies and maintenance issues of traditional UV-C technologies.

Implementation Method 1

Prolonged exposure to blue-UV light, e.g., in the wavelength range of approximately 380 nanometers (nm) to approximately 420 nm, results in sterilization due to generation of reactive oxygen species (ROS)

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Implementation Method 2

UV LEDs and blue-UV LEDs, operating in specific wavelength ranges (270-290 nm and 380-420 nm respectively)

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentEP3701190B1Illuminator with ultraviolet and blue-ultraviolet light source
Publication Date: 2025.04.02 SENSOR ELECTRONIC TECHNOLOGY INC
  • EP3701190B1 patent drawingFigure 1
  • EP3701190B1 patent drawingFigure 2
  • EP3701190B1 patent drawingFigure 3A~3B

AI summary

An illuminator comprising more than one set of ultraviolet radiation sources. A first set of ultraviolet radiation sources operate in a wavelength range of approximately 270 nanometers to approximately 290 nanometers. A second set of ultraviolet radiation sources operate in a wavelength range of approximately 380 nanometers to approximately 420 nanometers. The illuminator can also include a set of sensors for acquiring data regarding at least one object to be irradiated by the first and the second set of ultraviolet radiation sources. A control system configured to control and adjust a set of radiation settings for the first and the second set of ultraviolet radiation sources based on the data acquired by the set of sensors.