UV-Activated Chlorine Dioxide Catalyst for Air Purification

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current advanced oxidation technologies for generating gas-phase free radicals like .OH, .ClO2, .HO2, and .O in air disinfection and purification are costly, require additional equipment, and are not suitable for large-scale industrial production, while existing methods using ozone are harmful to humans and inefficient in eliminating microbiological contaminants.

Innovation Solution

A method using inorganic porous materials like silica or ceramic honeycombs impregnated with stabilized chlorine dioxide or chlorite solutions, which are dehydrated at low temperatures, to generate mass free radicals when exposed to UV irradiation or as a catalytic oxidation material, effectively eliminating pollutants without secondary pollutants and enabling man-machine coexistence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If ozone is used for air purification, then the purification effectiveness is improved, but harmful effects on humans occur

Engineering Contradiction:
Improvepurification effectivenessVSAvoidharmful effects on humans
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent employs chlorine dioxide (ClO2) as a strong oxidant with standard electrode potential of 1.50V, which is weaker than ozone (2.07V) but still highly effective for disinfection. This substitution maintains purification effectiveness while significantly reducing harmful effects on humans, as ClO2 decomposes into harmless substances (Cl- and O2) after reaction.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Solution Approach 2:

The patent converts the potentially harmful ClO2 gas into a beneficial disinfectant by controlling its concentration and delivery method. Through controlled release from impregnated materials or UV-activated generation, ClO2 achieves effective disinfection at concentrations safe for human presence, transforming a potentially hazardous substance into a safe and effective air purifier.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Speed

If .OH free radicals are generated for rapid pollution elimination, then the chemical reaction rate is improved, but the short lifespan of .OH makes in situ regeneration necessary

Engineering Contradiction:
Improvechemical reaction rateVSAvoidlifespan of free radicals
Core Design Contradiction:
SpeedVSDuration of action of moving object

Solution Approach 1:

The patent preliminarily prepares ClO2-impregnated porous materials or ClO2 generation systems before activation. When UV irradiation is applied, ClO2 rapidly decomposes to generate .OH free radicals in situ. This preliminary preparation ensures that .OH radicals are generated exactly where and when needed, maintaining their short lifespan advantage while achieving continuous purification through sustained generation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses ClO2 as an intermediary substance that mediates between the stable catalyst system and the highly reactive .OH radicals. ClO2 has a longer lifespan than .OH radicals, allowing it to be transported and stored, then decomposes under UV activation to produce .OH radicals at the target location, effectively bridging the gap between stability and reactivity requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If advanced oxidation technology is used for free radical generation, then the pollutant removal efficiency is improved, but the equipment cost and complexity increase

Engineering Contradiction:
Improvepollutant removal efficiencyVSAvoidequipment and cost
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs inexpensive porous materials (such as activated carbon, silica gel, or alumina) that can be simply impregnated with ClO2 solution and then dried. These low-cost carriers replace expensive advanced oxidation equipment, achieving effective .OH radical generation through a simple, scalable process suitable for widespread deployment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the physical state and delivery method of ClO2 from gaseous storage to impregnated liquid or solid form. This parameter change simplifies the equipment requirements, eliminating the need for complex gas storage and delivery systems while maintaining effective ClO2 release through UV activation or controlled decomposition of the impregnated material.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method improves pollutant removal efficiency, has a long service life, is safe for human use, and maintains effectiveness across varying humidity levels, achieving high disinfection and purification rates with reduced catalyst requirements when UV irradiation is used.

Implementation Method 1

All of the three wave band A, B and C (wavelength 180 nm-400 nm) in UV lamp could activate this catalyst material to produce mass free radicals in gas phase

Methodology Applied
Scientific EffectUV irradiation: Photo-oxidation

Implementation Method 2

these active particles can quickly eliminate virus, bacteria and mildew and degrade chemical contaminant. The final products are carbon dioxide, water and trace of mineral salt

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10183187B2Catalyst for disinfection, sterilization and purification of air, and preparation method thereof
Publication Date: 2019.01.22 AOP-KF PTE LTD
  • US10183187B2 patent drawing
  • US10183187B2 patent drawing
  • US10183187B2 patent drawing

AI summary

A method of utilizing a catalyst for the sterilization, disinfection and purification of indoor air. The catalyst carrier is made of inorganic porous material such as Silica, Zeolite, Diatomite, Sepiolite, Montmoroillonite, and Aluminum oxide. The catalyst carrier can also be made of Cordierite, or Mullite ceramic honeycomb. After dipping into stabilized sodium hypochlorite solution or stabilized chlorine dioxide solution, the catalyst is produced after dehydration. The catalyst is irradiated with ultraviolet lamp to generate gas-phase free radicals including reactive particles such as .OH, .ClO2, .HO2, .O, thereby sterilizing microbial air pollutants such as viruses, bacteria, fungi and other microorganisms, and remove chemical air pollutants such as formaldehyde.