Portable UV Sterilization Container with Wall-Mounted LEDs and Inner Circulation Drying

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Solution Overview

Problem

Existing portable UV sterilization containers are inefficient in sterilizing container-like items due to the placement of illumination devices, requiring items to be upright and consuming high energy for drying, which is inconvenient and wasteful.

Innovation Solution

A portable UV sterilization container with multiple LEDs fixed to the walls of the storage cavity, an inner circulation heating air duct, and a control system allowing for flexible sterilization and reduced energy use, including light-reflecting devices for improved UV distribution and a human-machine interface for various operation modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the illumination device is disposed on the upper wall of the article storage cavity to achieve sterilization, then the sterilization function is provided, but the sterilized article needs to be placed upright which reduces stability and convenience for portable use

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidconvenience of article placement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The single illumination device on the upper wall is segmented into multiple illumination devices distributed on different cavity walls (front, back, left, right, and/or top walls). This segmentation allows ultraviolet light to be emitted from multiple directions simultaneously, eliminating the need for upright placement while maintaining sterilization effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The illumination approach transitions from a single-point source (upper wall only) to a multi-dimensional distribution system where light sources are placed on multiple walls. This dimensional expansion creates omnidirectional or multi-directional UV irradiation, allowing articles to be sterilized in any orientation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a heating air duct is provided to dry water stains on sterilized articles, then the drying function is achieved, but the drying process consumes high energy

Engineering Contradiction:
Improvedrying functionVSAvoidenergy consumption for drying
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The air duct system recovers and reuses the ultraviolet light energy that would otherwise be wasted. The cavity walls are designed to reflect UV light inward, and the air duct captures this reflected energy to assist in the drying process, converting otherwise discarded energy into useful thermal energy for moisture evaporation.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The system converts the potentially harmful scattered UV light that escapes from the storage cavity into a beneficial resource. By directing this stray UV radiation through the air duct onto articles, the system provides additional drying capability while utilizing energy that would otherwise be lost, thereby reducing overall energy consumption.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances sterilization effectiveness without specific item orientation and significantly reduces energy consumption by using circulating hot air for drying, providing user convenience and efficient operation.

Implementation Method 1

use the light-emitting device to radiate ultraviolet light to the article storage cavity, and the ultraviolet light directly irradiates a sterilized article to kill the bacteria on the surface

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Implementation Method 2

the heating air duct can release hot air to the article storage cavity and dry the water stains remaining on the sterilized article

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the light-reflecting device is fixed to a cavity wall of the article storage cavity for reflecting the ultraviolet light emitted by the illumination device

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11419959B2Portable ultraviolet sterilization container
Publication Date: 2022.08.23 SHENZHEN UVLED OPTICAL TECH CO LTD
  • US11419959B2 patent drawing
  • US11419959B2 patent drawing
  • US11419959B2 patent drawing

AI summary

The invention discloses a portable ultraviolet sterilization container, which comprises a sterilization container body, the sterilization container body has an article storage cavity and a cover, and the sterilization container body is further provided with an illumination device, a heating air duct and a control system. The control system is electrically connected to the illumination device and the heating air duct for controlling the illumination device and the heating air duct to release ultraviolet light and hot air to the article storage cavity, wherein the illumination device comprises a plurality of light-emitting devices which are fixed to a plurality of cavity walls of the article storage cavity. The inner circulation of the heating air duct is from the article storage cavity, through the interior of the cavity wall of the article storage cavity, and then to the article storage cavity.